Search for Author, Title, Keyword
RESEARCH PAPER
Predictive modelling of turbofan engine components condition using machine and deep learning methods
 
More details
Hide details
1
Institute of Heat Engineering, Faculty of Power and Aeronautical Engineering, Warsaw University of Technology, Nowowiejska 21/25, 00-665 Warsaw, Poland
 
2
General Electric Company Polska sp. z. o. o., Al. Krakowska 110/114, 02-256 Warsaw, Poland
 
 
Publication date: 2021-06-30
 
 
Eksploatacja i Niezawodność – Maintenance and Reliability 2021;23(2):359-370
 
HIGHLIGHTS
  • 0-10 condition rank of a turbofan life limiting component is predicted.
  • Environmental and engine sensors data preceding the condition observation are used.
  • Ensemble meta-model of neural networks shown the best performance.
  • Support vector machines and gradient boosted models did not match neural nets.
  • Linear model demonstrated the worst performance among considered models
KEYWORDS
ABSTRACT
The article proposes an approach based on deep and machine learning models to predict a component failure as an enhancement of condition based maintenance scheme of a turbofan engine and reviews currently used prognostics approaches in the aviation industry. Component degradation scale representing its life consumption is proposed and such collected condition data are combined with engines sensors and environmental data. With use of data manipulation techniques, a framework for models training is created and models' hyperparameters obtained through Bayesian optimization. Models predict the continuous variable representing condition based on the input. Best performed model is identified by detemining its score on the holdout set. Deep learning models achieved 0.71 MSE score (ensemble meta-model of neural networks) and outperformed significantly machine learning models with their best score at 1.75. The deep learning models shown their feasibility to predict the component condition within less than 1 unit of the error in the rank scale.
REFERENCES (41)
1.
Amir M D M, Muttalib E S A., Health index assessment of aged oil-filled ring main units. IEEE 8th International Power Engineering and Optimization Conference, 24-25 March 2014, https://doi.org/10.1109/PEOCO.....
 
2.
Azipurua J I, Stewart B G, McArthur S D J, Lambert B, Cross J G, Catterson V M., Improved power transformer condition monitoring under uncertainty through soft computing and probabilistic health index., Applied Soft Computing 2019; 85, https://doi.org/10.1016/j.asoc....
 
3.
Babu G S, Zhao P, Li X L., Deep Convolutional Neural Network Based Regression Approach for Estimation of Remaining Useful Life., Database Systems for Advanced Applications. DASFAA 2016. Lecture Notes in Computer Science 9642, https://doi.org/10.1007/978-3-....
 
4.
Baojun N, Mei Y, Xingjian S, Peng W. Random FEA and reliability analysis for combustor case., 2017 Prognostics and System Health Management Conference (PHM-Harbin), Harbin 2017: 1-5, https://doi.org/10.1109/PHM.20....
 
5.
Bektas O, Jones J A, Sankararaman S, Roychoudhury I, Goebel K., A neural network filtering approach for similarity-based remaining useful life estimation., The International Journal of Advanced Manufacturing Technology 2019; 101: 87-103, https://doi.org/10.1007/s00170....
 
6.
Bojdo N, Ellis M, Filippone A, Jones M, Pawley A. Particle-Vane Interaction Probability in Gas Turbine Engines., Journal of Turbomachinery 2019, 141(9), https://doi.org/10.1115/1.4043....
 
7.
Brochu E, Cora V M, de Freitas N. A Tutorial on Bayesian Optimization of Expensive Cost Functions with Application to Active User Modeling and Hierarchical Reinforcement Learning 2010, https://arxiv.org/abs/1012.259....
 
8.
Cerdeiera J O, Lopes I C, Silva E C., Scheduling the Repairment of Aircrafts' Engines., 2017 International Conference on Control, Artificial Intelligence, Robotics & Optimization (ICCAIRO), Prague, 2017: 259-267, https://doi.org/10.1109/ICCAIR....
 
9.
Chen T, Guestrin C. XGBoost: A Scalable Tree Boosting System. KDD '16: Proceedings of the 22nd ACM SIGKDD International Conference on Knowledge Discovery and Data Mining, August 2016: 785-794, https://doi.org/10.1145/293967....
 
10.
Echarda B, Gaytona N, Bignonnet A. A reliability analysis method for fatigue design. International Journal of Fatigue 2014: 59: 292-300, https://doi.org/10.1016/j.ijfa....
 
11.
Gao Z, Li Jiwu, Wang R. Prognostics uncertainty reduction by right-time prediction of remaining useful life based on hidden Markov model and proportional hazard model. Eksploatacja i Niezawodnosc - Maintenance and Reliability 2021; 23(1): 154-164, https://doi.org/10.17531/ein.2....
 
12.
Guffanti M, Tupper A. Chapter 4 - Volcanic Ash Hazards and Aviation Risk. Volcanic Hazards Risks and Disasters 2015: 87-108, https://doi.org/10.1016/B978-0....
 
13.
He K, Zhang X, Ren S, Sun J. Delving Deep into Rectifiers: Surpassing Human-Level Performance on ImageNet Classification. 2015 IEEE International Conference on Computer Vision (ICCV), Santiago 2015: 1026-1034, https://doi.org/10.1109/ICCV.2....
 
14.
Heimes F. Recurrent neural networks for remaining useful life estimation. 2008 International Conference on Prognostics and Health Management 2008: 1-6, https://doi.org/10.1109/PHM.20....
 
15.
Illustration, https://res.mdpi.com/informati... (accessed 10 October 2020).
 
16.
Instructions for Continued Airworthiness, Code of Federal Regulations 14 CFR § 33.4 (1980).
 
17.
Keras documentation, https://keras.io/api/ (accessed 10 April 2020).
 
18.
Khan N, Manarvi I A. Identification of delay factors in C-130 aircraft overhaul and finding solutions through data analysis. 2011 Aerospace Conference, Big Sky, MT, 2011: 1-8, https://doi.org/10.1109/AERO.2....
 
19.
Khan S, Yairi T. A review on the application of deep learning in system health management. Mechanical Systems and Signal Processing 2018; 107: 241-265, https://doi.org/10.1016/j.ymss....
 
20.
Kingma D P, Ba J. ADAM: A Method for Stochastic Optimization. 3rd International Conference for Learning Representations 2015: 1-13, https://arxiv.org/abs/1412.698....
 
21.
Kursa M B, Rudnicki W R. Feature Selection with the Boruta Package. Journal of Statistical Software 2010; 36(11), http://dx.doi.org/10.18637/jss....
 
22.
Li Y X, Shi J, Gong W, Zhang M. An ensemble model for engineered systems prognostics combining health index synthesis approach and particle filtering. Quality and Reliability Engineering International 2017; 33(8): 2711-2725, https://doi.org/10.1002/qre.22....
 
23.
Malik K, Zbikowski M, Teodorczyk A. Detonation cell size model based on deep neural network for hydrogen, methane and propane mixtures with air and oxygen. Nuclear Engineering and Technology 2019; 51(2): 424-431, https://doi.org/10.1016/j.net.....
 
24.
Pandas documenation, https://pandas.pydata.org/pand... (accessed 20 September 2020).
 
25.
Pawełczyk M, Fulara S, Sepe M, De Luca A, Badora M. Industrial gas turbine operating parameters monitoring and data-driven prediction. Eksploatacja i Niezawodnosc - Maintenance and Reliability 2020; 22(3): 391-399, https://doi.org/10.17531/ein.2....
 
26.
Przysowa R, Gawron B, Kulaszka A, Placha-Hetman K. Polish experience from the operation of helicopters under harsh conditions. Journal of Konbin 2018; 48(1): 263-299, https://doi.org/10.2478/jok-20....
 
27.
Ruder S. An overview of gradient descent optimization algorithms, 2017, https://arxiv.org/abs/1609.047....
 
28.
Scikit-learn documentation, https://scikit-learn.org/stabl... (accessed 20 September 2020).
 
29.
Shin J H, Jun H B. On condition based maintenance policy. Journal of Computational Design and Engineering 2015; 2(2): 119-127, https://doi.org/10.1016/j.jcde....
 
30.
Sikorska J Z, Hodkiewicz M, Ma L. Prognostic modelling options for remaining useful life estimation by industry. Mechanical Systems and Signal Processing 2011; 25(5): 1803-1836, https://doi.org/10.1016/j.ymss....
 
31.
Sina Tayarani-Bathaie S, Sadough Vanini Z N, Khorasani K. Dynamic neural network-based fault diagnosis of gas turbine engines. Neurocomputing 2014; 125: 153-165, https://doi.org/10.1016/j.neuc....
 
32.
Snoek J, Larochelle H, Adams R P. Practical Bayesian Optimization of Machine Learning Algorithms. Advances in Neural Information Processing Systems 2012; 25, https://arxiv.org/abs/1206.294....
 
33.
Sun J, Zuo H, Wang W, Pecht M G. Application of a state space modeling technique to system prognostics based on a health index for condition based maintenance. Mechanical Systems and Signal Processing 2012; 28: 585-596, https://doi.org/10.1016/j.ymss....
 
34.
Tensorflow documentation, https://www.tensorflow.org/ (accessed 9 May 2020).
 
35.
Wu S, Akbarov A. Support Vector Regression for Warranty Claim Forecasting. European Journal of Operational Research 2011; 213(1):196-204, https://doi.org/10.1016/j.ejor....
 
36.
Xu J, Liu X, Wang B, Lin J. Deep Belief Network-Based Gas Path Fault Diagnosis for Turbofan Engines. IEEE Access 2017; 7: 170333-170342, https://doi.org/10.1109/ACCESS....
 
37.
Yang Y, Ding Y,and Zhao Z. Fault distribution analysis of airborne equipment based on probability plot. 3rd IEEE International Conference on Control Science and Systems Engineering 2017: 239-242, https://doi.org/10.1109/CCSSE.....
 
38.
Yang Y, Guo F. Reliability Analysis of Aero-Equipment Components Life Based on Normal Distribution Model. IEEE 4th Information Technology and Mechatronics Engineering Conference (ITOEC) 2018, Chongqing, China, 2018: 1070-1074, https://doi.org/10.1109/ITOEC.....
 
39.
Yeo I K, Johnson R A. A new family of power transformations to improve normality or symmetry. Biometrika 2000; 87(4): 954-959, https://doi.org/10.1093/biomet....
 
40.
Yoon A S, Lee T, Lim Y, Jung D, Kang P, Kim D, Park K, Choi Y. Semi-supervised Learning with Deep Generative Models for Asset Failure Prediction. KDD17 Workshop on Machine Learning for Prognostics and Health Management 2017, Canada, https://arxiv.org/abs/1709.008....
 
41.
Zaidan M A, Harrison R F, Mills A R, Fleming P J. Bayesian hierarchical models for aerospace gas turbine engine prognostics. Expert Systems with Applications 2015; 42(1): 539-553, https://doi.org/10.1016/j.eswa....
 
 
CITATIONS (11):
1.
Steam turbine maintenance planning based on forecasting of life consumption processes and risk analysis
Andrzej Rusin, Martyna Tomala
Eksploatacja i Niezawodnosc - Maintenance and Reliability
 
2.
A comprehensive study on the application of firefly algorithm in prediction of energy dissipation on block ramps
Amin Mahdavi-Meymand, Wojciech Sulisz, Mohammad Zounemat-Kermani
Eksploatacja i Niezawodnosc - Maintenance and Reliability
 
3.
LANDING GEAR FAILURES CONNECTED WITH HIGH-PRESSURE HOSES AND ANALYSIS OF TRENDS IN AIRCRAFT TECHNICAL PROBLEMS
Mykola Karpenko
Aviation
 
4.
Mission reliability–centered maintenance approach based on quality stochastic flow network for multistate manufacturing systems
Xiuzhen Yang, Yihai He, Di Zhou, Xin Zheng
Eksploatacja i Niezawodnosc - Maintenance and Reliability
 
5.
In Search of Industry 4.0 and Logistics 4.0 in Small-Medium Enterprises—A State of the Art Review
Agnieszka Tubis, Katarzyna Grzybowska
Energies
 
6.
Advances in Technical Diagnostics II
Andrzej Grządziela, Marcin Kluczyk, Pero Vidan
 
7.
Applications of Artificial Intelligence in the Air Transport Industry: A Bibliometric and Systematic Literature Review
Abderrahmane Sadou, Eric Njoya
Journal of Aerospace Technology and Management
 
8.
Development of a Predictive Tool for the Parametric Analysis of a Turbofan Engine
Zara Ahmed, Muhammad Sohail, Asma Javed, Raees Swati
Applied Sciences
 
9.
Implementing data mining techniques for gas-turbine (GT) health tracking and life management: The bibliographic perspective
Ahmed I. Abed, Loh Wei Ping
Expert Systems with Applications
 
10.
Turbofan engine health status prediction with neural network pattern recognition and automated feature engineering
Sławomir Szrama
Aircraft Engineering and Aerospace Technology
 
11.
Augmenting the Internet-based Machinery Health Monitoring System (MHMS) Through Integration of Long Short-Term Memory (LSTM) Model for Enhanced Prediction of Remaining Useful Lifetime (RUL)
Frederikus D. Mardianto, Tuga Mauritsius
2024 8th International Conference on Information Technology, Information Systems and Electrical Engineering (ICITISEE)
 
eISSN:2956-3860
ISSN:1507-2711
Journals System - logo
Scroll to top