Search for Author, Title, Keyword
RESEARCH PAPER
Bucket wheel excavators with a kinematic breakdown system : identification and monitoring of the basic parameters of static stability of the slewing superstructure
 
More details
Hide details
1
University of Belgrade, Faculty of Mechanical Engineering, Kraljice Marije 16, 11120 Belgrade 35, Serbia
 
 
Publication date: 2022-06-30
 
 
Eksploatacja i Niezawodność – Maintenance and Reliability 2022;24(2):359-370
 
HIGHLIGHTS
  • A unique calculation model of the BWE slewing superstructure with KBS was developed.
  • Two-step validation of the calculation model based on experimental results.
  • The developed model enables accurate static stability calculation and BPSS monitoring.
  • The existing double-walled bucket wheel represents a 'weak point' of the considered BWE.
KEYWORDS
ABSTRACT
Identification of the basic parameters of static stability (BPSS) of the slewing superstructure is the key step in solving the problem of its static stability, as well as static stability of the entire bucket wheel excavator (BWE). Specificity of the slewing superstructure examined in this paper lies in the kinematic breakdown system (KBS) which prevents the loss of static stability on the counterweight side. Development of a unique method for the formation and two-step validation of the calculation models for this particular design concept was the main objective of the presented research. A two-step validation of the analytical models is conducted based on the experimental results. As the outcome, the final calculation model formed in such manner represents an accurate basis both for the proof of static stability and for the monitoring of the BPSS during exploitation. By comparing the results of the control weighing and the referent values of the final calculation model it was concluded that the existing double-walled bucket wheel represents a 'weak point' of the considered BWE.
REFERENCES (16)
1.
AS4324.1, Mobile equipment for continuous handling of bulk materials. Part 1 - General requirements for the design of steel structures. Standards Australia; 2017.
 
2.
Bošnjak S, Gnjatović N, Savićević S, Pantelić M, Milenović I. Basic parameters of the static stability, loads and strength of the vital parts of a bucket wheel excavator’s slewing superstructure. Journal of Zhejiang University - SCIENCE A (Applied Physics & Engineering) 2016; 17 (5): 353–365, https://doi.org/10.1631/jzus.A....
 
3.
Bošnjak S, Gnjatović N, Milenović I. From ‘a priori’ to ‘a posteriori’ static stability of the slewing superstructure of a bucket wheel excavator. Eksploatacja i Niezawodnosc – Maintenance and Reliability 2018; 20 (2): 190–206, http://dx.doi.org/10.17531/ein....
 
4.
Bugaric U, Tanasijevic M, Polovina D, Ignjatovic D, Jovancic P. Lost production costs of the overburden excavation system caused by rubber belt failure. Eksploatacja i Niezawodnosc – Maintenance and Reliability 2012; 14 (4): 333–341, http://ein.org.pl/sites/defaul....
 
5.
DIN 22261-2, Excavators, spreaders and auxiliary equipment in brown coal opencast lignite mines - Part 2: Calculation Principles, German Institute for Standardization, 2015.
 
6.
Durst W, Vogt W. Bucket Wheel Excavator, Clausthal-Zellerfeld: Trans Tech Publications, 1988.
 
7.
Grabowski P, Jankowiak A, Marowski W. Fatigue lifetime correction of structural joints of opencast mining machinery. Eksploatacja i Niezawodnosc – Maintenance and Reliability 2021; 23 (3): 530–539, http://doi.org/10.17531/ein.20....
 
8.
Jovančić P, Ignjatović D, Maneski T, Novaković D, Slavković Č. Diagnostic procedure of bucket wheel and boom computer modeling – A case study: Revitalization bucket wheel and drive of BWE SRs 2000. In: Rusiński E, Pietrusiak D (eds) Proceedings of the 14th International Scientific Conference: Computer Aided Engineering (CAE 2018), Springer International Publishing AG, Cham, 2019; 310–318, https://doi.org/10.1007/978-3-....
 
9.
Maslak P, Przybylek G, Smolnicki T. Comparison of selected methods for the determination of the center of gravity in surface mining machines. Materials Today: Proceedings 2017: 4 (5, Part 1): 5877–5882, https://doi.org/10.1016/j.matp....
 
10.
Moczko P, Pietrusiak D, Wieckowski J. Investigation of the failure of the bucket wheel excavator bridge conveyor. Engineering Failure Analysis 2019; 106: article number 104180, https://doi.org/10.1016/j.engf....
 
11.
Nan N, Kovacs I, Popescu F. Balance control by weighting and tensiometric measurements of bucket wheel excavators. WSEAS Transactions on Systems and Control 2008; 3 (11): 927–938, http://www.wseas.us/e-library/....
 
12.
Nedyalkov P, Minin I, Vrazhilski D. Concerning the static balance optimization for excavator SRs 2000. IOP Conference Series: Earth and Environmental Science, III International Conference “Essays of Mining Science and Practice”, Dnipro, Ukraine 2021; 970: article number012039, https://iopscience.iop.org/art....
 
13.
Pietrusiak D. Evaluation of large-scale load-carrying structures of machines with the application of the dynamic effects factor. Eksploatacja i Niezawodnosc – Maintenance and Reliability 2017; 19 (4): 542–551, http://dx.doi.org/10.17531/ein....
 
14.
Rusiński E, Czmochowski J, Iluk A, Kowalczyk M. An analysis of the causes of a BWE counterweight boom support fracture. Engineering Failure Analysis 2010; 17 (1):179–191, https://doi.org/10.1016/j.engf....
 
15.
Rusiński E, Czmochowski J, Moczko P, Pietrusiak D. Surface Mining Machines - Problems of Maintenance and Modernization, Cham: Springer International Publishing AG, 2017, https://doi.org/10.1007/978-3-....
 
16.
Sokolski P, Smolnicki T. A method for monitoring the technical condition of large-scale bearing nodes in the bodies of machines operating for extended periods of time. Energies 2021; 14 (19): article number 6637, https://doi.org/10.3390/en1420....
 
 
CITATIONS (1):
1.
Application of IoT in Upgrading Automatic Control of Rope-Poly-Strap Lifting Systems for Cranes and Rotary Excavators
Stanislav Georgiev, Petko Nedyalkov, Teodora Hristova
2023 18th Conference on Electrical Machines, Drives and Power Systems (ELMA)
 
eISSN:2956-3860
ISSN:1507-2711
Journals System - logo
Scroll to top