Search for Author, Title, Keyword
RESEARCH PAPER
Inherent safety-oriented mission reliability modeling of manufacturing systems considering energy activities
,
 
,
 
,
 
,
 
 
 
 
More details
Hide details
1
China Energy Investment Corporation Limited, China
 
2
School of Reliability and Systems Engineering, Beihang University, China
 
 
Submission date: 2025-06-03
 
 
Final revision date: 2025-06-26
 
 
Acceptance date: 2025-09-13
 
 
Online publication date: 2025-09-20
 
 
Publication date: 2025-09-20
 
 
Corresponding author
Yihai He   

School of Reliability and Systems Engineering, Beihang University, Beijing, China
 
 
Eksploatacja i Niezawodność – Maintenance and Reliability 2026;28(2):210685
 
HIGHLIGHTS
  • Connotation of mission reliability considering energy activities is presented.
  • Assessment model for mission reliability considering energy activities is analyzed.
  • Integrated mission reliability model with inherent-safety orientation is proposed.
  • A manufacturing system example of electrochemical is implemented.
KEYWORDS
TOPICS
ABSTRACT
According to the theory of unintended energy release in accidents, the root cause of a large number of production failures and accidents is usually related to abnormal energy transfer activities during the operation of the manufacturing system. Therefore, from the perspective of inherent safety assurance, a novel mission reliability modeling method that integrates energy activities is proposed. First, the dynamic interaction relationships of production factors are analyzed from the perspective of energy activities, and the connotation of the mission reliability of manufacturing systems oriented to inherent safety are expounded. Moreover, an assessment model for mission reliability of manufacturing systems considering energy activities is analyzed and constructed in terms of self-stabilization capability, anti-disruption capability, and risk-isolation capability. Finally, an industrial case study based on electrochemical ammonia synthesis production system is provided to verify the effectiveness of the proposed method.
REFERENCES (29)
1.
Chen Z, Chen Z, Zhou D, Pan E. Energy-oriented opportunistic maintenance optimization of continuous process manufacturing systems with two types of stochastic durations. Reliability Engineering & System Safety 2023;237:109385. https://doi.org/10.1016/j.ress....
 
2.
Pan C, Hu B, Shao C, Xu L, Xie K, Wang Y, et al. Reliability-Constrained Economic Dispatch With Analytical Formulation of Operational Risk Evaluation. IEEE Transactions on Power Systems 2024;39:4422–36. https://doi.org/10.1109/TPWRS.....
 
3.
Khan FI, Amyotte PR. Integrated inherent safety index (I2SI): A tool for inherent safety evaluation. Process Safety Progress 2004;23:136–48. https://doi.org/10.1002/prs.10....
 
4.
Kletz TA. Inherently Safer Design—Its Scope and Future. Process Safety and Environmental Protection 2003;81:401–5. https://doi.org/10.1205/095758....
 
5.
GUO H, SU G, LIN W, et al. Duality of production-related energy objects and mechanism of abnormal release of energy. China Safety Science Journal 2021;31(04):1-10. https://doi.org/10.1007/978-3-..._
 
6.
Gonçalves V, Medeiros B, Alves W. Analytical Reliability Prediction for an Industrial Dynamic Furnace. 2025 Annual Reliability and Maintainability Symposium (RAMS), 2025, p. 1–5. https://doi.org/10.1109/RAMS48....
 
7.
Amiludin MF, Firmansyah E, Wijaya FD, Hasbi W. Enhanced Satellite Power Distribution Reliability with Contingency Plan and Nonexclusive Redundancy. 2024 IEEE International Conference on Aerospace Electronics and Remote Sensing Technology (ICARES), 2024, p. 1–7. https://doi.org/10.1109/ICARES....
 
8.
Ding Y, Wang P, Goel L, Billinton R, Karki R. Reliability assessment of restructured power systems using reliability network equivalent and pseudo-sequential simulation techniques. Electric Power Systems Research 2007;77:1665–71. https://doi.org/10.1016/j.epsr....
 
9.
Zheng H, Cheng Y, Gou B, Frank D, Bern A, Muston WE. Impact of automatic switches on power distribution system reliability. Electric Power Systems Research 2012;83:51–7. https://doi.org/10.1016/j.epsr....
 
10.
Balijepalli N, Venkata SS, Christie RD. Modeling and analysis of distribution reliability indices. IEEE Transactions on Power Delivery 2004;19:1950–5. https://doi.org/10.1109/TPWRD.....
 
11.
Xujun S, Xuezhi L. Reliability simulation and analysis of phased-mission system with multiple states. Journal of Systems Engineering and Electronics 2019;30:624–32. https://doi.org/10.21629/JSEE.....
 
12.
Xiuzhen Yang,Yihai He,Di Zhou,Xin Zheng.Mission reliability–centered maintenance approach based on quality stochastic flow network for multistate manufacturing systems.Eksploatacja i Niezawodność – Maintenance and Reliability.2022,24(3):455-467,https://doi.org/10.17531/ein.2....
 
13.
Zhang P, Chan KW. Reliability Evaluation of Phasor Measurement Unit Using Monte Carlo Dynamic Fault Tree Method. IEEE Transactions on Smart Grid 2012;3:1235–43. https://doi.org/10.1109/TSG.20....
 
14.
Liu Y, Singh C. Reliability Evaluation of Composite Power Systems Using Markov Cut-Set Method. IEEE Transactions on Power Systems 2010;25:777–85. https://doi.org/10.1109/TPWRS.....
 
15.
Jalilvand A, Khanmohammadi S, Shabaninia F. Petri net-based modeling and simulation of a hybrid manufacturing system. Proceedings of the IEEE Symposium on Emerging Technologies, 2005., 2005, p. 382–7. https://doi.org/10.1109/ICET.2....
 
16.
Yi X, Shi J, Dhillon B s., Hou P, Lai Y. A new reliability analysis method for repairable systems with multifunction modes based on goal-oriented methodology. Quality and Reliability Engineering International 2017;33:2215–37. https://doi.org/10.1002/qre.21....
 
17.
Lu Z, Zhang Z, Zhuang L, Zhou J. Reliability Model of the Fly-By-Wire System Based on Stochastic Petri Net. International Journal of Aerospace Engineering 2019;2019. https://doi.org/10.1155/2019/2....
 
18.
Yang X, Li J, Liu W, Guo P. Petri Net Model and Reliability Evaluation for Wind Turbine Hydraulic Variable Pitch Systems. Energies 2011;4:978–97. https://doi.org/10.3390/en4060....
 
19.
Melani AH de A, de Souza GFM, de Oliveira S Junior, Freire RLA. Improving Centralized Offshore Power Generation Design With Petri Net-Based Availability and Reliability Analysis. ASCE-ASME J Risk and Uncert in Engrg Sys Part B Mech Engrg 2024;10. https://doi.org/10.1115/1.4063....
 
20.
Omar Reffas,Yacine Sahraoui,Mourad Nahal,Rachida Hadiby Ghoul,Salah Saad.Reactive energy compensator effect on the reliability of a complex electrical system using Bayesian networks.Eksploatacja i Niezawodnosc – Maintenance and Reliability,2020,22(4):684-693,http://dx.doi.org/10.17531/ein....
 
21.
Chen Q, Wang J, Integrated Multi-Energy Hub Optimization: A Model for Reliable, Economically Efficient, and Sustainable Energy Systems, Eksploatacja i Niezawodnosc – Maintenance and Reliability 2025: 27(3) http://doi.org/10.17531/ein/20....
 
22.
Josephin Shermila P, Anu Disney D, Reeda Lenus C, Niruban R, Efficiency and Reliability: Optimization of Energy Management in Electric Vehicles Apply Monarch Butterfly Algorithm and Fuzzy Logic Control, Eksploatacja i Niezawodnosc – Maintenance and Reliability 2025: 27(3) http://doi.org/10.17531/ein/20....
 
23.
Jiang W, Cui L, Liang X. Optimal maintenance policies for three-unit parallel production systems considering yields. Reliability Engineering & System Safety 2024;248:110163. https://doi.org/10.1016/j.ress....
 
24.
Duman E, Seckin D. Enhancing the efficiency of cabin heaters in emergency shelters after earthquakes through an optimized fuzzy controller. Build Simul 2023;16:1759–76. https://doi.org/10.1007/s12273....
 
25.
Massrur HR, Niknam T, Aghaei J, Shafie-khah M, Catalão JPS. Fast Decomposed Energy Flow in Large-Scale Integrated Electricity–Gas–Heat Energy Systems. IEEE Transactions on Sustainable Energy 2018;9:1565–77. https://doi.org/10.1109/TSTE.2....
 
26.
Zhao X, Liu F, Fu B, Fang N. Reliability analysis of hybrid multi-carrier energy systems based on entropy-based Markov model. Proceedings of the Institution of Mechanical Engineers, Part O: Journal of Risk and Reliability 2016;230:561–9. https://doi.org/10.1177/174800....
 
27.
Zhang Y, Chowdhury AA, Koval DO. Probabilistic Wind Energy Modeling in Electric Generation System Reliability Assessment. IEEE Transactions on Industry Applications 2011;47:1507–14. https://doi.org/10.1109/TIA.20....
 
28.
Liu H, Zhao Y, Ge S, Zhang P, Liu W, Qi X, et al. Reliability evaluation of regional energy Internet considering electricity–gas coupling and coordination between energy stations. IET Energy Systems Integration 2021;3:238–49. https://doi.org/10.1049/esi2.1....
 
29.
Meng Z, Wang S, Zhao Q, Zheng Z, Feng L. Reliability evaluation of electricity-gas-heat multi-energy consumption based on user experience. International Journal of Electrical Power & Energy Systems 2021;130:106926. https://doi.org/10.1016/j.ijep....
 
eISSN:2956-3860
ISSN:1507-2711
Journals System - logo
Scroll to top