RESEARCH PAPER
Inherent safety-oriented mission reliability modeling of manufacturing systems considering energy activities
			
	
 
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				1
				China Energy Investment Corporation Limited, China
				 
			 
						
				2
				School of Reliability and Systems Engineering, Beihang University, China
				 
			 
										
				
				
		
		 
			
			
			
			 
			Submission date: 2025-06-03
			 
		 		
		
			
			 
			Final revision date: 2025-06-26
			 
		 		
		
		
			
			 
			Acceptance date: 2025-09-13
			 
		 		
		
			
			 
			Online publication date: 2025-09-20
			 
		 		
		
			
			 
			Publication date: 2025-09-20
			 
		 			
		 
	
							
																									    		
    			 
    			
    				    					Corresponding author
    					    				    				
    					Yihai  He   
    					School of Reliability and Systems Engineering, Beihang University, Beijing, China
    				
 
    			
				 
    			 
    		 		
			
							 
		
	 
		
 
 
		
 
 
    HIGHLIGHTS
    
    	
    	    	- Connotation of mission reliability considering energy activities is presented.
- Assessment model for mission reliability considering energy activities is analyzed.
- Integrated mission reliability model with inherent-safety orientation is proposed.
- A manufacturing system example of electrochemical is implemented.
 
 
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ABSTRACT
According to the theory of unintended energy release in accidents, the root cause of a large number of production failures and accidents is usually related to abnormal energy transfer activities during the operation of the manufacturing system. Therefore, from the perspective of inherent safety assurance, a novel mission reliability modeling method that integrates energy activities is proposed. First, the dynamic interaction relationships of production factors are analyzed from the perspective of energy activities, and the connotation of the mission reliability of manufacturing systems oriented to inherent safety are expounded. Moreover, an assessment model for mission reliability of manufacturing systems considering energy activities is analyzed and constructed in terms of self-stabilization capability, anti-disruption capability, and risk-isolation capability. Finally, an industrial case study based on electrochemical ammonia synthesis production system is provided to verify the effectiveness of the proposed method.