RESEARCH PAPER
Improving efficiency of horizontal ribbon mixer by optimizing its constructional and operational parameters
1
Department of Agricultural, Forest and Transport Machines University of Life Sciences in Lublin ul. Głęboka, 20-612 Lublin, Poland
2
North-Eastern Agricultural Scientific-Research Institute, Kirov, Russia Russian Academy of Agricultural Sciences Lenin Str., 610017 Kirov, Russia
Publication date: 2019-06-30
Eksploatacja i Niezawodność – Maintenance and Reliability 2019;21(2):220-225
KEYWORDS
ABSTRACT
The homogeneity of mixing various feed mixture ingredients and the reliability of mixers directly depend on the constructional
features of mixing devices and operational parameters of their work. This article presents a theoretical underpinning for the
structural (design) specifications of a horizontal ribbon auger mixer (blender) with regard to the fulfilment of the condition when
the material is transported by auger tapes in different directions, ensuring the efficient mixing of the feed mixture ingredients and
timely material unloading from the mixer tank (hopper). The performed optimization of the structural and operational specifications as a result of experimental studies has allowed to increase the reliability of the mixer and to determine the homogeneity
coefficient of the finished product, which reaches its the highest value of 94.13% with the forward direction of rotation of the mixer
movable operating elements, when mixing time is 13 minutes and when the tank load is 52.4% of its volume.
REFERENCES (26)
1.
Balami A A, Adgidzi D, Mua`zu A. Development and testing of an animal feed mixing machine. International Journal of Basics and Applied Sciences 2013: 1(3): 491-503, https://doi.org/10.17142/ijbas....
2.
Chan E L, Washino K, Ahmadian H, Bayly A, Alam Z, Hounslow M J, Salman A D. Dem investigation of horizontal high shear mixer flow behaviour and implications for scale-up. Powder Technology 2015; 270(B): 561-568.
3.
Çiftçi I, Ercan A. Effects of diets of different mixing homogeneity on performance and carcass traits of broilers. J. Anim. Feed Sci. 2003; 12(1):163-171, https://doi.org/10.22358/jafs/....
4.
Desai A T, Kumbhar M G, Deokar R H, Mandhare A M. Design and analysis of powder mixing ribbon blender – A review. IOSR Journal of Mechanical and Civil Engineering (IOSR-JMCE). 1st National Conference on Recent Innovations in Mechanical Engineering (NCRIME) 2018: 39-43.
5.
Djuragic O, Levic J, Serdanovic S, Lević L. Evaluation of homogeneity in feed by method of microtracers. Archiva Zootechnica 2009; 12(4): 85-91.
6.
Dušica J, Djuragic O, Kokic B. Two-step mixing in feed premixes production. Journal on Processing and Energy in Agriculture 2009; 13(3): 280-282.
7.
Flizikowski J, Tomporowski A. Charakterystyki ruchowe wielotarczowego rozdrabniacza ziaren zbóż. Przemysł Chemiczny 2013; 92(4): 498-503.
8.
Flizikowski J, Sadkiewicz J, Tomporowski A. Charakterystyki użytkowe sześciowalcowego mielenia uziarnionych surowców dla przemysłu chemicznego i spożywczego. Przemysł Chemiczny 2015; 94(1): 69-75.
9.
GOST R ISO 6497-2011 Korma dlia zhivotnykh. Otbor prob - M . Standardinform, 2012; 18.
10.
Krolczyk J B. Homogeneity assessment of multielement heterogeneous granular mixtures by using Multivariante Analysis of Variance. Tehnicki Vjesnik 2016; 23(2): 383-388.
11.
Krolczyk J B. The effect of mixing time on the homogeneity of multi-component granular systems. Transactions of FAMENA 2016; XL-1: 45-56.
13.
Makange N R, Rarmar RP, Sungawa N. Design and Fabrication of an Animal Feed Mixing Machine. Advances in Life Sciences 2016; 5(9): 3710-3715.
14.
Marczuk A, Caban J, Savinykh P, Turubanov N, Zyryanov D. Maintenance research of a horizontal ribbon mixer. Eksploatacja i Niezawodnosc – Maintenance and Reliability 2017; 19 (1): 121–125, http://dx.doi.org/10.17531/ein....
15.
Muzzio F J, Llusa M, Goodridge Ch L, Duong N-H, Shen E. Evaluating the mixing performance of a ribbon blender. Powder Technology 2008; 186: 247-254, https://doi.org/10.1016/j.powt....
16.
Robinson M, Cleary P W. Flow and mixing performance in helical ribbon mixers. Chemical Engineering Science 2012; 84: 382-398, https://doi.org/10.1016/j.ces.....
17.
Savinykh P A, Turubanov N V, Romaniuk W, Kiselyov A S, Chernyatyev N A. Pat. 2488434 Rossiyskaya Federatsiya, MPK7 B 01 F 7/8. Smesitel / Applicant and patentee - State Scientific Institution Zonal Research Institute of Agriculture of the North-East named after N.V. Rudnitskiy (Russian Federation) and the Technological and Natural Science Institute (Poland). – No.2012104920/05, applied on February 13, 2012; published on July 27 2013, Inform. letter. No. 21. - 5 pp.: incl. illustrations.
18.
Savinykh P A, Turubanov N V, Zyryanov D A. Obosnovaniye konstruktsionno-tekhnologicheskikh parametrov lentochnogo smesitelia. Vestnik Vserossiyskogo nauchno-issledovatelskogo institute mekhanizatsii zhivotnovodstva 2015; 3 (19): 76-80.
19.
Savinykh P A, Turubanov N V, Zyryanov D A. Rezultaty eksperimentalnykh issledovaniy protsessa smeshivaniya v gorizontalnom lentochnom smesitele. Tractors and agricultural machinery 2016: (7): 32-36.
20.
Singhai S K, Chopra V S, Nagar M, Jain N, Trivedi P. Scale up factor determination of V blender: An overview. Der Pharmacia Lettre 2010; 2(2): 408-433.
21.
Sysuev V A, Aleškin A V, Savinykh P A, Marczuk A, Wrotkowski K, Misztal W. Studium agregatów mieszalniczych pasz z transportem pneumatycznym. Uniwersytet Przyrodniczy w Lublinie, 2014.
22.
Sysuev V A, Aleškin A V, Savinykh P A, Marczuk A, Wrotkowski K, Misztal W. Badanie mobilnych rozdrabniaczy oraz rozdrabniaczymieszarek pasz. Uniwersytet Przyrodniczy w Lublinie, 2016.
23.
Tomporowski A, Flizikowski J, Kruszelnicka W. Nowa koncepcja młyna walcowo-płytowego. Przemysł Chemiczny 2017: 96(8): 1750-1755, https://doi.org/10.15199/62.20....
24.
Turubanov N V, Medvedev O Yu, Isupov A Yu. Issledovaniya smeshivaniya materiala v gorizontalnom lentochnom smesitele. In the Proceedings: SOCIETY, SCIENCE, INNOVATION (Research-to-Practice Conference RPC-2016). Collection of articles, 2nd edition, revised and amended. Vyatka State University 2016; 864-870.
25.
Turubanov N V. Raschet osnovnykh konstruktsionnykh parametrov shneka smesitelya. In the Proceedings: Society, Science, Innovation (RPC - 2015) All-Russian Annual Research-to-Practice Conference: Proceedings: All-University Section, BF, HF, FSA, FAM, ETF, FAVT, FPMT, FEM, FGSN, YuF. Federal State Educational Institution of Higher Professional Education "Vyatka State University" 2015; 502-507.
26.
Yeow S T. Shahar A, Adbul Aziz N, Anuar M S, Yusof Y A, Taip F S. The influence of operational parameters and feed preparation in a convective batch ribbon powder mixer. Drug Design, Developmnet and Therapy 2011; 5: 465-469.
CITATIONS (11):
1.
Studies of a Rotary–Centrifugal Grain Grinder Using a Multifactorial Experimental Design Method
Marczuk, Blicharz-Kania, Savinykh, Isupov, Palichyn, Ivanov
Sustainability
Marczuk, Blicharz-Kania, Savinykh, Isupov, Palichyn, Ivanov
Sustainability
2.
New model for ecological assessment of comminution process in energy biomass processing chain
Weronika Kruszelnicka, M. Jewiarz
E3S Web of Conferences
Weronika Kruszelnicka, M. Jewiarz
E3S Web of Conferences
3.
The influence of changes in the technological parameters of the feed mixer on its performance
P. Savinykh, N. Turubanov
Agricultural Science Euro-North-East
P. Savinykh, N. Turubanov
Agricultural Science Euro-North-East
4.
Networked Control Systems for Connected and Automated Vehicles
Petr Savinykh, Nikolay Turubanov, Fedor Kipriyanov
Petr Savinykh, Nikolay Turubanov, Fedor Kipriyanov
6.
Theoretical Studies of the Interaction between Screw Surface and Material in the Mixer
Andrzej Marczuk, Vasily Sysuev, Alexey Aleshkin, Petr Savinykh, Nikolay Turubanov, Andrzej Tomporowski
Materials
Andrzej Marczuk, Vasily Sysuev, Alexey Aleshkin, Petr Savinykh, Nikolay Turubanov, Andrzej Tomporowski
Materials
7.
The Development of Efficient Contaminated Polymer Materials Shredding in Recycling Processes
Józef Flizikowski, Weronika Kruszelnicka, Marek Macko
Polymers
Józef Flizikowski, Weronika Kruszelnicka, Marek Macko
Polymers
8.
The Use of Simulation Software using the Discrete Element Method (DEM) for the Process of Materials Comminution
Weronika Kruszelnicka, Marek Macko, Daniel Łączny, Patrycja Bałdowska-Witos, Jakub Lewandowski, M. Macko, I. Rojek, M. Saga, D. Mikołajewski
MATEC Web of Conferences
Weronika Kruszelnicka, Marek Macko, Daniel Łączny, Patrycja Bałdowska-Witos, Jakub Lewandowski, M. Macko, I. Rojek, M. Saga, D. Mikołajewski
MATEC Web of Conferences
9.
Küçük Kapasiteli Yem Karma Makinalarında Karıştırma Süresi ve Homojenlik
Görkem UZUNOĞLU, Fulya TAN
Osmaniye Korkut Ata Üniversitesi Fen Bilimleri Enstitüsü Dergisi
Görkem UZUNOĞLU, Fulya TAN
Osmaniye Korkut Ata Üniversitesi Fen Bilimleri Enstitüsü Dergisi
10.
Modeling and Simulation of Particle Motion in the Operation Area of a Centrifugal Rotary Chopper Machine
Andrzej Marczuk, Jacek Caban, Alexey Aleshkin, Petr Savinykh, Alexey Isupov, Ilya Ivanov
Sustainability
Andrzej Marczuk, Jacek Caban, Alexey Aleshkin, Petr Savinykh, Alexey Isupov, Ilya Ivanov
Sustainability
11.
A New Model for Environmental Assessment of the Comminution Process in the Chain of Biomass Energy Processing †
Weronika Kruszelnicka
Energies
Weronika Kruszelnicka
Energies
Share
RELATED ARTICLE
| eISSN: | 2956-3860 |
| ISSN: | 1507-2711 |
We process personal data collected when visiting the website. The function of obtaining information about users and their behavior is carried out by voluntarily entered information in forms and saving cookies in end devices. Data, including cookies, are used to provide services, improve the user experience and to analyze the traffic in accordance with the Privacy policy. Data are also collected and processed by Google Analytics tool (more).
You can change cookies settings in your browser. Restricted use of cookies in the browser configuration may affect some functionalities of the website.
You can change cookies settings in your browser. Restricted use of cookies in the browser configuration may affect some functionalities of the website.
