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RESEARCH PAPER
Optimal maintenance policy for a Markov deteriorating system under reliability limit
 
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1
Product Conformity Department, Turkish Aerospace, Turkey
 
2
Department of Industrial Engineering, TOBB University of Economics and Technology, Turkey
 
3
The Center of Digital Economics, Azerbaijan State University of Economics, Azerbaijan
 
 
Submission date: 2024-03-01
 
 
Final revision date: 2024-05-02
 
 
Acceptance date: 2024-07-07
 
 
Online publication date: 2024-07-20
 
 
Publication date: 2024-07-20
 
 
Corresponding author
Meltem Kocer Ozturk   

Product Conformity Department, Turkish Aerospace, Havacilik Avenue, 06980, Ankara, Turkey
 
 
 
HIGHLIGHTS
  • An imperfect preventive maintenance plan is created for multi-component complex machine.
  • The use and age-related deterioration process of machine is evaluated.
  • The reliability of machine-produced parts is sustained at a certain level.
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ABSTRACT
In this study, failure data of computer numerical control machine used in defense industry was analyzed to develope maintenance algorithm with a Markov feature. An imperfect preventive maintenance model that minimizes long-term operational cost is created for the machine wearing down randomly over time. The reliability-centric preventive maintenance policy was developed where the system status was monitored instantaneously. The use and age-related deterioration process of system is defined as the failure rate increase factor and age reduction factor, and these variables are combined to create hybrid failure model. As result of the imperfect maintenance algorithm developed for the multi-component machine, minimum long-term total unit cost, optimum system reliability value, number of maintenance and times between sequential maintenance cycles are obtained as outputs. Furthermore, system sub-equipment was specified that needs to be maintained in each cycle. Morover, imperfect maintenance activities are planned when the reliability level of subsystems drops to the predetermined R value.
eISSN:2956-3860
ISSN:1507-2711
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