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RESEARCH PAPER
Time-frequency Representation -enhanced Transfer Learning for Tool Condition Monitoring during milling of Inconel 718
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School of information science and technology, Northwest University, China
 
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College of Mechanical and Electrical Engineering, Jiaxing Nanhu University, China
 
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College of mechanical and electrical engineering, Wenzhou University, China
 
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Zhejiang Meishuo Electric Technology Co., Ltd, China
 
 
Submission date: 2023-02-08
 
 
Final revision date: 2023-03-21
 
 
Acceptance date: 2023-05-05
 
 
Online publication date: 2023-05-14
 
 
Corresponding author
Yuqing Zhou   

College of Mechanical and Electrical Engineering, Jiaxing Nanhu University, 314001, Jiaxing, China
 
 
Eksploatacja i Niezawodność – Maintenance and Reliability 2023;25(2):165926
 
HIGHLIGHTS
  • A time-series dimension expansion and TL method is proposed to improve the performance of TCM for small samples.
  • A time-frequency Markov transition field is proposed to encode the cutting force signal to two-dimensional color images, enriching the information of time-series dimension expansion and imaging.
  • The proposed method outperforms four stateof-the-art methods for small samples by the PHM 2010 TCM dataset.
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ABSTRACT
Accurate tool condition monitoring (TCM) is important for the development and upgrading of the manufacturing industry. Recently, machine-learning (ML) models have been widely used in the field of TCM with many favorable results. Nevertheless, in the actual industrial scenario, only a few samples are available for model training due to the cost of experiments, which significantly affects the performance of ML models. A time-series dimension expansion and transfer learning (TL) method is developed to boost the performance of TCM for small samples. First, a time-frequency Markov transition field (TFMTF) is proposed to encode the cutting force signal in the cutting process to two-dimensional images. Then, a modified TL network is established to learn and classify tool conditions under small samples. The performance of the proposed TFMTF-TL method is demonstrated by the benchmark PHM 2010 TCM dataset. The results show the proposed method effectively obtains superior classification accuracies for small samples and outperforms other four benchmark methods.
eISSN:2956-3860
ISSN:1507-2711
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