Search for Author, Title, Keyword
RESEARCH PAPER
Equivalent availability index for the performance measurement of haul truck fleets
 
More details
Hide details
1
Industrial Engineering Department, Universidad Técnica Federico Santa María, Av. España 1680, Valparaíso, Chile
 
2
MINES ParisTech, PSL Research University, Sophia Antipolis, France
 
3
Energy Department, Politecnico di Milano, Via La Masa 34, 20156 Milan, Italy
 
4
Department of Nuclear Engineering, College of Engineering, Kyung Hee University, Republic of Korea
 
5
Mechanical Engineering Department, Universidad de Chile, Av. Beauchef 851, Santiago, Chile
 
 
Publication date: 2020-12-31
 
 
Eksploatacja i Niezawodność – Maintenance and Reliability 2020;22(4):583-591
 
HIGHLIGHTS
  • This article presents a model of performance analysis for a truck fleet system.
  • The algorithm considers heterogeneous fleets with individual characteristics.
  • Equivalent Availability is a key indicator to determine the productive capacity.
  • The methodology strengths are based on the capacity to define dynamic indicator
KEYWORDS
ABSTRACT
This article presents a model of performance analysis for a truck fleet system in an openpit mine, considering special characteristics of haul fleets. In these systems, the expected availability of each piece of equipment and its operating capacity are the fundamental variables to construct a global fleet performance function. Our analytical algorithm considers heterogeneous fleets with known individual characteristics of transport capacity and failure and repair behavior. The results converge to a new indicator denominated “Equivalent Availability” (EA), which arises from the need to evaluate the capacity of the truck fleet to operate at a lower payload than required using different combinations of equipment to achieve an availability goal. EA is a key indicator to determine the productive capacity of a process, and for selecting equipment and their combinations to achieve production objectives. To exemplify the potentialities of the EA, a case study is implemented in a Chilean copper truck fleet mining process.
 
REFERENCES (32)
1.
Akthar S, Reliability of k-out-of-n: G Systems with imperfect Fault-Coverage. IEEE Transactions on Reliability 1994; 43 (1): 101-106, https://doi.org/10.1109/24.285....
 
2.
Alarie S, Gamache M. Overview of solution strategies used in truck dispatching systems for open pit mines. International Journal of Surface Mining 2010; 16: 59-76, https://doi.org/10.1076/ijsm.1....
 
3.
Birolini A. Reliability Engineering: Theory and Practice, 4th ed. Berlin: Springer-Verlag, 2017, https://doi.org/10.1007/978-3-....
 
4.
Burt C, Caccetta L. Equipment selection for surface mining: a review. Interfaces 2013; 44 (2): 143-162, https://doi.org/10.1287/inte.2....
 
5.
Chaowasakoo P, Seppälä H, Koivo H, Zhou Q. Improving fleet management in mines: The benefit of heterogeneous match factor. European Journal of Operational Research 2017; 261: 1052-1065, https://doi.org/10.1016/j.ejor....
 
6.
Che H, Zeng S, Guo J. A reliability model for load-sharing k-out-of-n systems subject to soft and hard failures with dependent workload and shock effects. Eksploatacja i Niezawodnosc - Maintenance and Reliability 2020; 22 (2): 253-264, https://doi.org/10.17531/ein.2....
 
7.
Dhillon B. S. Maintainability, Maintenance, and Reliability for Engineers. Boca Raton: Taylor & Francis Group, LLC, 2000.
 
8.
Distefano S, Puliafito A. Reliability and availability analysis of dependent-dynamic systems with DRBDs. Reliability Engineering & System Safety 2009; 94: 1381-1393, https://doi.org/10.1016/j.ress....
 
9.
Duran O, Rojas S, Duran P. Measuring the Impact of Maintenance Postponement on Overall Performance in a Chilean Crushing Plant. IEEE Latin America Transactions 2018; 16 (7): 1951-1958, https://doi.org/10.1109/TLA.20....
 
10.
Fornasiero R, Zangiacomi A, Sorlini M. A cost evaluation approach for trucks maintenance planning. Production Planning & Control 2012;23 (2-3): 171-182, https://doi.org/10.1080/095372....
 
11.
Fernández Pérez M, Oliveira F, Hamacher S. Optimizing workover rig fleet sizing and scheduling using deterministic and stochastic programming models. Industrial and Engineering Chemistry Research 2018; 57 (22): 7544-7554, https://doi.org/10.1021/acs.ie....
 
12.
Garetti M, Taisch M. Sustainable manufacturing: trends and research challenges. Production Planning & Control 2012; 23 (2-3): 83-104, https://doi.org/10.1080/095372....
 
13.
He Q, Zha YB, Zhang RJ, Liu TY, Sun Q. Reliability analysis for multi-state system based on triangular fuzzy variety subset bayesian networks. Eksploatacja i Niezawodnosc - Maintenance and Reliability 2017; 19 (2): 158-165, https://doi.org/10.17531/ein.2....
 
14.
Jenab K, B. Dhillon B. Assessment of reversible multi-state k-out-of-n:G/F/Load-Sharing systems with flow-graph models. Reliability Engineering & System Safety 2006; 91: 765-771, https://doi.org/10.1016/j.ress....
 
15.
Jensen H, Jerez D. A stochastic framework for reliability and sensitivity analysis of large scale water distribution networks. Reliability Engineering & System Safety 2018; 176: 80-92, https://doi.org/10.1016/j.ress....
 
16.
Kristjanpoller F, Crespo A, Viveros P, Mena R, Stegmaier R. A novel methodology for availability assessment of complex load sharing systems. European Safety and Reliability Conference (ESREL), Wroclaw, Poland, 2014, https://doi.org/10.1201/b17399....
 
17.
Kristjanpoller F, Crespo A, Viveros P, Barberá L. Expected Impact Quantification based Reliability Assessment Methodology for Chilean Copper Smelting Process - A Case Study. Advances in Mechanical Engineering 2016; 8: 1-13, https://doi.org/10.1177/168781....
 
18.
Li J, Wang Z, Ren Y, Yang D, Lv X. A novel reliability estimation method of multi-state system based on structure learning algorithm. Eksploatacja i Niezawodnosc - Maintenance and Reliability 2020; 22 (1): 170-178, https://doi.org/10.17531/ein.2....
 
19.
Macchi M, Kristjanpoller F, Garetti M, Arata A, Fumagalli L. Introducing buffer inventories in the RBD analysis of production systems. Reliability Engineering & System Safety 2012; 104: 84-95, https://doi.org/10.1016/j.ress....
 
20.
Mazurkiewicz D. Computer-aided maintenance and reliability management systems for conveyor belts. Eksploatacja i Niezawodnosc - Maintenance and Reliability 2014; 16 (3): 377-382.
 
21.
Misra K. Handbook of Performability Engineering. London: Springer, 2008, https://doi.org/10.1007/978-1-....
 
22.
Nakousi C, Pascual R, Anani A, Kristjanpoller F, Lillo P. An asset-management oriented methodology for mine haul-fleet usage scheduling. Reliability Engineering & System Safety 2018; 180: 336-344, https://doi.org/10.1016/j.ress....
 
23.
Sadoughi M, Li M, Hu C. Multivariate system reliability analysis considering highly nonlinear and dependent safety events. Reliability Engineering & System Safety 2018; 180: 189-200, https://doi.org/10.1016/j.ress....
 
24.
Santelices G, Pascual R, Lüer-Villagra A, Mac Cawley A, Galar D. Integrating mining loading and hauling equipment selection and replacement decisions using stochastic linear programming. International Journal of Mining, Reclamation and Environment 2017; 31: 52-65, https://doi.org/10.1080/174809....
 
25.
Shengdao T, Fengquan W. Reliability analysis for a repairable parallel system with time-varying failure rates. Appl. Math 2005; 20(1): 85-90. https://doi.org/10.1007/s11766....
 
26.
Trivedi K, Malhotra M. Reliability and Performability Techniques and Tools: A Survey. Messung, Modellierung und Bewertung von Rechenund Kommunikationssystemen. Berlin: Springer, 1993, https://doi.org/10.1007/978-3-....
 
27.
Tsutsui M, Takata S. Life cycle maintenance planning method in consideration of operation and maintenance integration. Production Planning & Control 2012; 23 (2-3): 183-193, https://doi.org/10.1080/095372....
 
28.
Viveros P, Zio E, Arata A, Kristjanpoller F. Integrated system reliability and productive capacity analysis of a production line. A Case Study for a Chilean Mining Process. Proceedings of the Institution of Mechanical Engineers, Part O: Journal of Risk and Reliability 2012; 226:305-317, https://doi.org/10.1177/174800....
 
29.
Volovoi V. Modeling of system reliability petri nets with aging tokens. Reliability Engineering & System Safety 2004; 84 (2): 149-161, https://doi.org/10.1016/j.ress....
 
30.
Wijk O, Andersson P, Block J, Righard T. Phase-out maintenance optimization for an aircraft fleet. International Journal of Production Economics 2017; 188:105-115, https://doi.org/10.1016/j.ijpe....
 
31.
Xu H, Xing L, Robidoux R. DRBD: Dynamic reliability block diagrams for system reliability modelling. International journal of computers and applications 2009; 202 (2): 2552-2561, https://doi.org/10.2316/Journa....
 
32.
Zhang L, Xia X. An Integer Programming Approach for Truck-Shovel Dispatching Problem in Open-Pit Mines. In Energy Procedia 2015; 75: 1779-1784, https://doi.org/10.1016/j.egyp....
 
 
CITATIONS (7):
1.
Joint Optimization Method of Spare Parts Stocks and Level of Repair Analysis Considering the Multiple Failure Modes
Ruiqi Wang, Guangyu Chen, Jie Wu, Wei Zhou, Zheng Huang
Applied Sciences
 
2.
Evaluation of light commercial vehicles operation process in a transport company using the regression modelling method
Paulina Owczarek, Marian Brzeziński, Jarosław Zelkowski
Eksploatacja i Niezawodnosc - Maintenance and Reliability
 
3.
Selection of vehicles for fleet of transport company on the basis of observation of their operational reliability
Tadeusz Dziubak, Tadeusz Wysocki, Sebastian Dziubak
Eksploatacja i Niezawodnosc - Maintenance and Reliability
 
4.
Assessing the Impact of Virtual Standby Systems in Failure Propagation for Complex Wastewater Treatment Processes
Fredy Kristjanpoller, Pablo Viveros, Nicolás Cárdenas, Rodrigo Pascual, Jenq-Haur Wang
Complexity
 
5.
Criticality Analysis Based on Reliability and Failure Propagation Effect for a Complex Wastewater Treatment Plant
Fredy Kristjanpoller, Nicolás Cárdenas-Pantoja, Pablo Viveros, Rodrigo Mena
Applied Sciences
 
6.
Evaluation of efficiency and reliability of airport processes using simulation tools
Paweł Gołda, Tomasz Zawisza, Mariusz Izdebski
Eksploatacja i Niezawodność – Maintenance and Reliability
 
7.
Wind farm life cycle cost modelling based on oversizing capacity under load sharing configuration
Fredy Kristjanpoller, Nicolás Cárdenas-Pantoja, Pablo Viveros, Rodrigo Pascual
Reliability Engineering & System Safety
 
eISSN:2956-3860
ISSN:1507-2711
Journals System - logo
Scroll to top