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RESEARCH PAPER
Validation research of pressure decay test method for internal leakage detection of hydraulic cylinder
Weijie Li 1,2
,
 
,
 
,
 
,
 
Yan Lu 1,3
 
 
 
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1
Key Laboratory of Metallurgical Equipment and Control Technology, Ministry of Education, Wuhan University of Science and Technology, China
 
2
Hubei Key Laboratory of Mechanical Transmission and Manufacturing Engineering, Wuhan University of Science and Technology, China
 
3
Precision Manufacturing Institute, Wuhan University of Science and Technology, China
 
 
Submission date: 2023-10-28
 
 
Final revision date: 2024-01-03
 
 
Acceptance date: 2024-02-13
 
 
Online publication date: 2024-02-18
 
 
Publication date: 2024-02-18
 
 
Corresponding author
Xinbo Qian   

Key Laboratory of Metallurgical Equipment and Control Technology, Ministry of Education, Wuhan University of Science and Technology, 430081, Wuhan, China
 
 
Eksploatacja i Niezawodność – Maintenance and Reliability 2024;26(2):184039
 
HIGHLIGHTS
  • Identify the key influencing factors for internal leakage in hydraulic cylinders.
  • Analyzing the correlation between pressure decay rate and internal leakage rate.
  • Identify the effective range of application of the pressure decay test method.
KEYWORDS
TOPICS
ABSTRACT
Leakage test is one of the acceptance tests to ensure hydraulic cylinder reliability. Under the consideration of economic and technical maturity conditions, the existing internal leakage detection methods may be difficult to achieve rapid screening. After research, the pressure decay test method is a common method of quickly testing hydraulic cylinders for internal leakage in the manufacturing industry. However, the validity of the pressure decay test method has not been theoretically verified, limiting the versatility of the method. This paper will theoretically validate the effectiveness of the pressure decay test method and provide important theoretical support for its use as a general rapid screening method for internal leakage, thereby improving the reliability and safety of hydraulic systems. Both simulation and experimental results show that there is a linear relationship between the pressure decay rate and the internal leakage rate. Especially for working pressures greater than 16 MPa, the pressure factor has an insignificant impact on the application of this method.
ACKNOWLEDGEMENTS
This research was supported by the National Key Research and Development Program of China “Manufacturing Basic Technology and Key Components” key project (Grant No. 2021YFB2011200) 2021YFB2011200). This research was also supported by the Hubei Provincial Department of Education (Grant No. D20221105)
eISSN:2956-3860
ISSN:1507-2711
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