RESEARCH PAPER
Effect of the shot peening on surface properties of Ti-6Al-4V alloy produced by means of DMLS technology
| 1 | Centre of Oncology of the Lublin Region St. John of Dukla, Department of General Surgery, ul. dr K. Jaczewskiego 7, 20-090 Lublin, Poland |
| 2 | Department of Materials Engineering, Faculty of Mechanical Engineering, Lublin University of Technology, ul. Nadbystrzycka 36; 20-618 Lublin, Poland |
| 3 | Department of Technology and Polymer Processing, Faculty of Mechanical Engineering, Lublin University of Technology, ul. Nadbystrzycka 36; 20-618 lublin, Poland |
Publication date: 2019-03-31
Eksploatacja i Niezawodność – Maintenance and Reliability 2019;21(1):46–53
KEYWORDS
ABSTRACT
The state of the surface layer and biocompatibility are the key parameters contributing to successful implantation of prostheses
such as bone implants which are now increasingly often produced by means of DMLS technologies. The analysis of these factors
and proper selection of material are required in order to determine the most favourable technological parameters contributing
to long term functioning in course of their presence in human body. Therefore, the purpose of the present paper is to investigate
the effect of shot peening on the state of the surface layer and corrosion resistance of specimens made of Ti-6Al-4V titanium alloy
produced in Direct Metal Laser Sintering (DMLS) process. The specimens have been produced by means of EOSINT M280 system
dedicated for laser sintering of metal powders and their surfaces have been subjected to the shot peening process under three
different working pressures (0.2, 0.3 and 0.4 MPa) and by means of three different media i.e. CrNi steel shot, crushed nut shells
and ceramic balls based on ZrO2. It has been found that the process conditions i.e. working pressure in course of shot peening
and proper selection of applied shot will make it possible to achieve the properties in modified material sufficient to ensure that
assumed functions associated with the improvement of surface layer condition are invariable during required period in specified
implant operation conditions. In such case, these factors have been determined in course of microhardness tests, evaluation of
surface development degree as well as potentiodynamic tests. The increase of working pressure caused deteriorated corrosion
resistance. Simultaneously, it has been found the corrosion resistance was most satisfactory for the surfaces modified by means of:
ceramic balls based on ZrO2 > crushed nut shells > CrNi steel shot correspondingly.
REFERENCES (25)
1.
Ahmed A A, Mhaede M, Wollmann M, Wagner L. Effect of micro shot peening on the mechanical properties and corrosion behavior of two microstructure Ti-6Al-4V alloy. Applied Surface Science 2016; 363: 50-58, https://doi.org/10.1016/j.apsu....
2.
Aung N N, Zhou W. Effect of grain size and twins on corrosion behaviour of AZ31B magnesium alloy. Corrosion Science 2010; 52(2): 589- 594, https://doi.org/10.1016/j.cors....
4.
Benedetti M, Torresani E, Leoni M, Fontanari V, Bandini M, Pederzolli C, Potrich C. The effect of post-sintering treatments on the fatigue and biological behavior of Ti-6Al-4V ELI parts made by selective laser melting. Journal of the Mechanical Behavior of Biomedical Materials 2017; 71: 295-306, https://doi.org/10.1016/j.jmbb....
5.
Bieniaś J, Surowska B, Stoch A, Matraszek H, Walczak M. The influence of SiO2 and SiO2-TiO2 intermediate coatings on bond strength of titanium and Ti6Al4V alloy to dental porcelain. Dental Materials 2009; 25(9): 1128-1135, https://doi.org/10.1016/j.dent....
6.
Ganesh B K C, Sha W, Ramanaiah N, Krishnaiah A. Effect of shotpeening on sliding wear and tensile behavior of titanium implant alloys. Materials and Design 2014; 56: 480-486, https://doi.org/10.1016/j.matd....
7.
Geetha M, Singh AK, Asokamani R, Gogia AK. Ti based biomaterials, the ultimate choice for orthopaedic implants-A review. Progress in Materials Science 2009; 54(3): 397-425, https://doi.org/10.1016/j.pmat....
8.
Haruna W S W, Manam N S, Kamariah M S I N, Sharif S, Zulkifly A H, Ahmad I, Miura H. A review of powdered additive manufacturing techniques for Ti-6Al-4V biomedical applications. Powder Technology 2018; 331: 74-97, https://doi.org/10.1016/j.powt....
9.
Hoog C op't, Biribilis N, Estrin Y. Corrosion of pure Mg as a function of grain size and processing route. Advanced Engineering Materials 2008; 10(6): 579-582, https://doi.org/10.1002/adem.2....
10.
Jelliti S, Richard C, Retraint D, Roland T, Chemkhi M, Demangel C. Effect of surface nanocrystallization on the corrosion behavior of Ti6Al-4V titanium alloy. Surface & Coatings Technology 2013; 224: 82-87, https://doi.org/10.1016/j.surf....
11.
Kajzer W, Jaworska J, Jelonek K, Szewczenko J, Kajzer A, Nowińska K, Hercog A, Kaczmarek M, Kasperczyk J. Corrosion resistance of Ti6Al4V alloy coated with caprolactone-based biodegradable polymeric coatings. Eksploatacja i Niezawodnosc - Maintenance and Reliability 2018; 20 (1): 30-38, https://doi.org/10.17531/ein.2....
12.
Konečná R, Nicoletto G, Bača A, Kunz L. High cycle fatigue life of Ti6Al4V alloy produced by direct metal laser sintering. Solid State Phenomena 2017; 258: 522-525, https://doi.org/10.4028/www.sc....
13.
Mirza Rosca JC, Gonzalez S, Llorente ML, Popa MV, Vasilescu E, Drob P. 7th European Conference on Applications of Surface and Interface Analysis. Wiley, New York 1997; 377.
14.
Przestacki D, Chwalczuk T, Wojciechowski S. The study on minimum uncut chip thickness and cutting forces during laser-assisted turning of WC/NiCr clad layers. International Journal of Advanced Manufacturing Technology 2017; 91: 3887-3898, https://doi.org/10.1007/s00170- 017-0035-5.
15.
Przestacki D, Majchrowski R, Marciniak-Podsadna L. Experimental research of surface roughness and surface texture after laser cladding. Applied Surface Science 2016; 388: 420-423, https://doi.org/10.1016/j.apsu....
16.
Song D, Ma A B, Jiang J H, Lin P H, Yang D H, Fan J F. Corrosion behaviour of bulk ultra-fine grained AZ91D magnesium alloy fabricated by equal-channel angular pressing. Corrosion Science 2011; 53(1): 362-373, https://doi.org/10.1016/j.cors....
17.
Sonntag R, Reinders J, Gibmeier J, Kretzer J P. Fatigue strengthening of an orthopedic Ti6Al4V alloy: what is the potential of a final shot peening process? Biomaterials and Medical Tribology. Research and Development. A volume in Woodhead Publishing Series in Biomaterials 2013; 217-237.
18.
Thijs L, Kempen K, Kruth J-P, Van Humbeeck J. Fine-structured aluminium products with controllable texture by selective laser melting of pre-alloyed AlSi10Mg powder. Acta Materialia 2013; 61(5): 1809-1819, https://doi.org/10.1016/j.acta....
19.
Vališ D, Koucky M, Zak L. On approaches for non-direct determination of system deterioration. Eksploatacja i Niezawodnosc - Maintenance and Reliability 2012; 14(1): 33-41.
20.
Walczak M, Gąska D, Guzik M. Characteristics of products made of 17-4PH steel by means of 3D printing method. Applied Computer Science 2016; 12(3): 29-36.
21.
Wojciechowski Sz, Nowakowski Z, Majchrowski R, Królczyk G. Surface texture formation in precision machining of direct laser deposited tungsten carbide. Advances in Manufacturing 2017; 5(3): 251-260, https://doi.org/10.1007/s40436....
22.
Xu K-D, Wang J-N, Wang A-H, Yan H, Zhang X-L, Huang Z-W. Surface nanocrystallization and its properties of a rare earth magnesium alloy induced by HVOF-SMB. Current Applied Phisics 2011; 11(3): 677-681, https://doi.org/10.1016/j.cap.....
23.
Yadroitsev I, Gusarov A, Yadroitsava I, Smurov I. Single track formation in selective laser melting of metal powders. Journal of Materials Processing Technology 2010; 210(12): 1624-1631, https://doi.org/10.1016/j.jmat....
24.
Yadroitsev I, Krakhmalev P, Yadroitsava I. Hierarchical design principles of selective laser melting for high quality metallic objects. Additive Manufacturing 2015; 7: 45-56, https://doi.org/10.1016/j.addm....
25.
Zaleski K. The effect of vibratory and rotational shot peening and wear on fatigue life of steel. Eksploatacja i Niezawodnosc - Maintenance and Reliability 2017; 19(1): 102-107, https://doi.org/10.17531/ein.2....
CITATIONS (12):
1.
Industrial Measurements in Machining
Kazimierz Zaleski, Agnieszka Skoczylas, Krzysztof Ciecielag
Kazimierz Zaleski, Agnieszka Skoczylas, Krzysztof Ciecielag
2.
Effect of Slide Burnishing on the Surface Layer and Fatigue Life of Titanium Alloy Parts
K. Zaleski, A. Skoczylas
Advances in Materials Science
K. Zaleski, A. Skoczylas
Advances in Materials Science
3.
Influence of austenitic interlayer on the properties of stellite sur- facing welds after impact-hardening
Weronika Henzler, Mateusz Sawa, Przemysław Trębicki, Mirosław Szala, Grzegorz Winiarski
Welding Technology Review
Weronika Henzler, Mateusz Sawa, Przemysław Trębicki, Mirosław Szala, Grzegorz Winiarski
Welding Technology Review
4.
Effects of Shot Peening and Cavitation Peening on Properties of Surface Layer of Metallic Materials—A Short Review
Aleksander Świetlicki, Mirosław Szala, Mariusz Walczak
Materials
Aleksander Świetlicki, Mirosław Szala, Mariusz Walczak
Materials
5.
Effect of Yttrium and Rhenium Ion Implantation on the Performance of Nitride Ceramic Cutting Tools
Dmitrij Morozow, Zbigniew Siemiątkowski, Edwin Gevorkyan, Mirosław Rucki, Jonas Matijošius, Artūras Kilikevičius, Jacek Caban, Zbigniew Krzysiak
Materials
Dmitrij Morozow, Zbigniew Siemiątkowski, Edwin Gevorkyan, Mirosław Rucki, Jonas Matijošius, Artūras Kilikevičius, Jacek Caban, Zbigniew Krzysiak
Materials
6.
Effect of shot peening on the surface properties, corrosion and wear performance of 17-4PH steel produced by DMLS additive manufacturing
Mariusz Walczak, Mirosław Szala
Archives of Civil and Mechanical Engineering
Mariusz Walczak, Mirosław Szala
Archives of Civil and Mechanical Engineering
7.
Additive Manufacturing of Customized Metallic Orthopedic Implants: Materials, Structures, and Surface Modifications
Bai, Gong, Chen, Sun, Zhang, Cai, Zhu, Xie
Metals
Bai, Gong, Chen, Sun, Zhang, Cai, Zhu, Xie
Metals
8.
Influence of post-processing techniques on the microstructure, properties and surface integrity of Al Si Mg alloy processed by laser powder bed fusion technique
Anand Subramaniyan, Anigani Reddy, Snehith Mathias, Abhishek Shrivastava, Prasad Raghupatruni
Surface and Coatings Technology
Anand Subramaniyan, Anigani Reddy, Snehith Mathias, Abhishek Shrivastava, Prasad Raghupatruni
Surface and Coatings Technology
9.
Peculiarities of the Phase Formation during Electroconsolidation of Al2O3–SiO2–ZrO2 Powders Mixtures
Zbigniew Krzysiak, Edwin Gevorkyan, Volodymyr Nerubatskyi, Mirosław Rucki, Volodymyr Chyshkala, Jacek Caban, Tomasz Mazur
Materials
Zbigniew Krzysiak, Edwin Gevorkyan, Volodymyr Nerubatskyi, Mirosław Rucki, Volodymyr Chyshkala, Jacek Caban, Tomasz Mazur
Materials
10.
Effect of Shot Peening on the Mechanical Properties and Cytotoxicity Behaviour of Titanium Implants Produced by 3D Printing Technology
Remigiusz Żebrowski, Mariusz Walczak, Agnieszka Korga, Magdalena Iwan, Mirosław Szala
Journal of Healthcare Engineering
Remigiusz Żebrowski, Mariusz Walczak, Agnieszka Korga, Magdalena Iwan, Mirosław Szala
Journal of Healthcare Engineering
11.
Titanium Alloy Fabricated by Additive Manufacturing for Medical Applications: Obtaining, Characterization and Application—Review
Xinjie Zhang, Shuai Liu, Yude Liu, Hanjie Guo, Wentian Shi
Metals
Xinjie Zhang, Shuai Liu, Yude Liu, Hanjie Guo, Wentian Shi
Metals
12.
Assessment of Corrosion Resistance and Hardness of Shot Peened X5CrNi18-10 Steel
Mariusz Walczak, Mirosław Szala, Wojciech Okuniewski
Materials
Mariusz Walczak, Mirosław Szala, Wojciech Okuniewski
Materials
RELATED ARTICLE
We process personal data collected when visiting the website. The function of obtaining information about users and their behavior is carried out by voluntarily entered information in forms and saving cookies in end devices. Data, including cookies, are used to provide services, improve the user experience and to analyze the traffic in accordance with the Privacy policy. Data are also collected and processed by Google Analytics tool (more).
You can change cookies settings in your browser. Restricted use of cookies in the browser configuration may affect some functionalities of the website.
You can change cookies settings in your browser. Restricted use of cookies in the browser configuration may affect some functionalities of the website.