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RESEARCH PAPER
Influence of Cryogenic Coated Copper Tool Electrode in Electrochemical Micro Machining process of Stainless Steel 316
 
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1
Department of Applied Science and Technology (DISAT), Politecnico di Torino Corso Duca degli Abruzzi, Italy
 
2
Department of Mechatronics Engineering, SRM Institute of Science and Technology, Kattankulathur -603203, Chengalpattu District, Tamilnadu, India, India
 
3
Advanced Manufacturing Laboratory, Department of Manufacturing Systems, Faculty of Mechanical Engineering and Robotics, AGH University of Krakow, Krakow, Poland
 
4
Advanced Manufacturing Institute, King Saud University, Saudi Arabia
 
5
School of Mechanical and Materials Engineering, University College Dublin, Ireland
 
6
Department of Mechanical Engineering, Indian Institute of Technology Indore, India
 
These authors had equal contribution to this work
 
 
Submission date: 2024-02-23
 
 
Final revision date: 2024-03-22
 
 
Acceptance date: 2024-05-12
 
 
Online publication date: 2024-05-28
 
 
Publication date: 2024-05-28
 
 
Corresponding author
Muthuramalingam Thangaraj   

Department of Mechatronics Engineering, SRM Institute of Science and Technology, Kattankulathur -603203, Chengalpattu District, Tamilnadu, India, 603203, India
 
 
Eksploatacja i Niezawodność – Maintenance and Reliability 2024;26(3):188593
 
HIGHLIGHTS
  • The Cryogenic Treated tool electrodes results in higher MRR due to higher electrical conductivity.
  • Better overcut has been obtained using Cryogenic Treated tool electrode.
  • The Conicity values obtained while machining with Cryogenic Treated tool electrode is better.
  • The Circularity of the hole machined with Cryogenic treated tool is better.
  • The optimized values for Cryogenic Treated tool was achieved.
KEYWORDS
TOPICS
ABSTRACT
Electrochemical micro-Machining (ECMM) is best suited for machining micro level profiles as it provides several advantages like better precision, less wear and machinability of wide range of materials. Using various levels of process parameters like voltage, electrolyte concentration, frequency and duty cycle, electrochemical micro machining was performed using untreated and cryogenic treated electrodes and its effect on various response parameters while machining Stainless Steel 316 are studied. From results obtained, the cryogenic treated tool electrode had a high MRR,9.8% of lower overcut,11.2 % of lower conicity and 3.8% of higher circularity compared to untreated tool electrode because the treated tool has high electrical conductance, high corrosion resistance and smaller grain size. The optimized values for Cryogenic Treated tool was achieved when applied voltage was 10V, electrolyte concentration was 30 g/L, frequency was 50 Hz and duty cycle was 33%.
 
CITATIONS (2):
1.
Electrochemical Dissolution Behavior of ZCuPb10Sn10 Alloy in NaNO3 Solution
Qingliang Zhang, Ningsong Qu
Journal of The Electrochemical Society
 
2.
Review—Principles and Applications of Electrochemical Polishing
Yanqiu Xu, Yachun Mao, Muhammad Hammad Ijaz, Mohamed E. Ibrahim, Shiru Le, Fang Wang, Jie Jiang, Dazhao Chi, Maozhong An, Shuhuan Song, Yuhui Huang, Yuhan Zhang
Journal of The Electrochemical Society
 
eISSN:2956-3860
ISSN:1507-2711
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