Search for Author, Title, Keyword
RESEARCH PAPER
Fem analysis of pressure vessel with an investigation of crack growth on cylindrical surface
,
 
,
 
,
 
 
 
 
More details
Hide details
1
Faculty of Mechanical Engineering The University of Belgrade Kraljice Marije 16, Belgrade, Serbia
 
 
Publication date: 2018-09-30
 
 
Eksploatacja i Niezawodność – Maintenance and Reliability 2018;20(3):378-386
 
KEYWORDS
ABSTRACT
To ensure reliability of pressure vessels during service it is necessary to (1) know properties of materials used in their design and (2) evaluate vessels’ behaviour under different working conditions with satisfying accuracy. Due to various technical and/ or technological requirements, nozzles are usually welded on vessel’s shell producing geometrical discontinuities that reduce the safety factor. To evaluate their influence, vessels with two different nozzles were experimentally studied and critical areas for crack initiation have been identified by 3D Digital Image Correlation (DIC) method. After that, the numerical analysis of equivalent 3D finite element model was performed and obtained results were compared with experimental values. In the most critical area, next to the one of the nozzles, crack was initiated and then growth of the damage was simulated using extended finite element method (XFEM). In this paper evaluation of stress intensity factors (SIFs) along crack path is presented, as well as the most probable direction of the crack propagation on the shell. Based on SIFs values, critical length of the crack and number of pressure cycles to the final failure were estimated.
 
REFERENCES (22)
1.
Anderson TL, FRACTURE MECHANICS – Fundamentals and Applications, 3rd ed. CRC Press, Taylor & Francis Group; 2005.
 
2.
Balac M. Nozzles interaction influence on stress state and strains on cylindrical shell of the pressure vessel. Doctoral Thesis. University of Belgrade, Mechanical Faculty; 2014.
 
3.
Dębski H, Koszałka G, Ferdynus M. Application of FEM in the analysis of the structure of a trailer supporting frame with variable operation parameters. Eksploatacja i Niezawodnosc – Maintenance and Reliability 2012; 14(2): 107-114.
 
4.
Falkowicz K, Ferdynus M, Dębski H. Numerical analysis of compressed plates with a cut – out operating in the geometrically nonlinear range. Eksploatacja i Niezawodnosc – Maintenance and Reliability 2015; 17 (2): 222-227, https://doi.org/10.17531/ein.2....
 
5.
Giglio M. Fatigue analysis of different types of pressure vessel nozzle. International Journal of Pressure Vessels and Piping 2003; 80: 1–8, https://doi.org/10.1016/S0308-....
 
6.
Grbovic A, Rasuo B. Use of modern numerical methods for fatique life predictions, In: Branco R, ed. Recent Trends in Fatique Design, Nova Science Publishers, Inc. New York, 2015: 31-75.
 
7.
Huffman P J et al. Fatigue crack propagation prediction of a pressure vessel mild steel based on a strain energy density model. Frattura ed Integrità Strutturale 2017; 42: 74-84.
 
8.
Kawabayashi H, Matsuda H, Zhao C, Konzuma H, Yamashita T. Modeling cylindrical shell with initial imperfections by using optical method. The Fifth China – Japan Joint Seminar for the Graduate Students in Civil Engineering, Shanghai, China 2008; 181-186.
 
9.
Kopecki T, Zacharzewski J. Fatique life and stress state analysis of cracked thin – walled plate under cycles axial tension. Eksploatacja I Niezawodnosc – Maintenance and Reliability 2006; 3: 19-26.
 
10.
Kopecki T, Mazurek P. Determination of stress distribution patterns in post–critical deformation states of thin–walled skins subjected to operating loads. Eksploatacja i Niezawodnosc – Maintenance and Reliability 2014; 16(4): 608-615.
 
11.
Liu J, Shi Z, Shao Y. An investigation of a detection method for a subsurface crack in the outer race of a cylindrical roller bearing. Eksploatacja i Niezawodnosc – Maintenance and Reliability 2017; 19(2): 211-219, https://doi.org/10.17531/ein.2....
 
12.
Lee K L S, Martin D. Application of XFEM to model stationary crack and crack propagation for pressure containing subsea equipment. Proceedings of the ASME 2016 Pressure Vessels and Piping Conference PVP2016 July 17-21, 2016, Vancouver, British Columbia, Canada, 1-7.
 
13.
Maghrabi S H, Mulkutkar M M, Shetty K, Aquil M. Elastic Behavior of Cylindrical Vessels with Lateral Nozzle Under Internal Pressure. International Journal of Engineering Research and Applications 2012; 2: 1029–1034.
 
14.
Ming-Hsien Lu, Jiun-Shya Yu, Jien-Jong Chen. The effect of analysis model on the stress intensity calculation for the nozzle attached to pressure vessel under internal pressure loading. International Journal of Pressure Vessels and Piping 2014; 117-118: 9-16, https://doi.org/10.1016/j.ijpv....
 
15.
Mukhtar M F, Al-Gahtani J H. Design-Focused Stress Analysis of Cylindrical Pressure Vessels Intersected by Small-Diameter Nozzles. Journal of Pressure Vessel-Transaction of ASME 2017; 139: 021205-1-11.
 
16.
Nicak T, Mutz A, Keim E, Meier G. Application of XFEM to model crack initiation and propagation during a PTS event. Proceedings of the ASME 2015 Pressure Vessels and Piping Conference PVP2015 July 19-23, 2015, Boston, Massachusetts, USA, 1-11, https://doi.org/10.1115/PVP201....
 
17.
Pathak H, Singh A, Singh VI. Fatigue crack growth simulations of 3-D problems using XFEM. International Journal of Mechanical Science 2013; 76: 112–131, https://doi.org/10.1016/j.ijme....
 
18.
Petrovic A, Balac M, Jovovic A, Dedic A. Oblique nozzle loaded by the torque moment – stress state in the cylindrical shells on the pressure vessel. Proceedings of the Institution of Mechanical Engineers, Part C Journal of Mechanical Engineering Science 2012; 226: 567–575, https://doi.org/10.1177/095440....
 
19.
Sang Z F, Xue L P, Lin, Y J, Widera G E O. Limit and burst pressures for a cylindrical shell intersection with intermediate diameter ratio. International Journal of Pressure Vessels and Piping 2002; 79: 341–349, https://doi.org/10.1016/S0308-....
 
20.
Sedmak A, Milosevic M, Mitrovic N, Petrovic A, Maneski T. Digital image correlation in experimental mechanical analysis. Structural Integrity and life 2012; 12: 39–42.
 
21.
Singh I V, Mishra B K, Bhattacharya S, Patil R U. The numerical simulation of fatique crack growth using extended finite element method. International Journal of Fatigue 2012; 36: 109-119, https://doi.org/10.1016/j.ijfa....
 
22.
Vulicevic L J L, Rajic A, Grbovic A, Sedmak A, Sarkocevic Z. Fatigue life prediction of casing welded pipes by using the extended finite element method. Frattura ed Integrità Strutturale 2016; 36: 46-54.
 
 
CITATIONS (13):
1.
 
2.
 
3.
 
4.
 
5.
 
6.
 
7.
 
8.
 
9.
 
10.
 
11.
 
12.
 
13.
 
eISSN:2956-3860
ISSN:1507-2711
Journals System - logo
Scroll to top