Search for Author, Title, Keyword
RESEARCH PAPER
A Physical Feature Residual Model for Actuator Fault Detection of Autonomous Underwater Vehicles
Tao Xie 1,2
,
 
,
 
Lei Ye 1
,
 
,
 
Feng Li 1,4
 
 
 
More details
Hide details
1
Hubei Engineering Research Center for Intelligent Detection and Identification of Complex Parts, China
 
2
Ministry of Education Data China “Hundred Universities Project” Base, China
 
3
College of Mechanical and Electrical Engineering‌, Ningde Normal University, China
 
4
College of Logistics Engineering, Shanghai Maritime University, China
 
 
Submission date: 2025-05-26
 
 
Final revision date: 2025-06-28
 
 
Acceptance date: 2025-09-20
 
 
Online publication date: 2025-09-26
 
 
Publication date: 2025-09-26
 
 
Corresponding author
Feng Li   

Hubei Engineering Research Center for Intelligent Detection and Identification of Complex Parts, China
 
 
Eksploatacja i Niezawodność – Maintenance and Reliability 2026;28(2):211142
 
HIGHLIGHTS
  • We establish a model-fault-feature transmission path to support the identification.
  • The PIEN framework integrates a hybrid prediction network.
  • We develop a first-principles residual generator that quantifies causal relationships.
KEYWORDS
TOPICS
ABSTRACT
Real-time fault diagnosis for autonomous underwater vehicles (AUVs) is crucial for ensuring overall system safety. As a critical component, the thruster operates is prone to failure under complex environments. The healthy status of underwater thrusters holds significant importance in enhancing the efficiency and safety reliability of AUVs. This study proposes a Physics-Informed Estimation Network (PIEN) to address thruster fault diagnosis. First, sensor data from the thruster are collected to establish corresponding fault mechanism models. The estimation network then constructs a predictive model to generate online residual data by physical parameters. Finally, a residual fault detector determines thruster malfunction status. The experimental validation with the "Haizhe" AUV dataset demonstrates PIEN's ability to quickly detect different thruster faults in prototypes. It also achieves better diagnostic performance than manually designed models.
ACKNOWLEDGEMENTS
This work was supported in part by the National Natural Science Foundation of China under Grant 62303305, 62303308, in part by the Ministry of Education Data China “Hundred Universities Project” Base under Grant HUP202502, open projects funded by Hubei Engineering Research Center for Intelligent Detection and Identification of Complex Parts under Grant IDICP-KF-2024-09, IDICP-KF-2024-14, and in part by Shanghai Sailing Program (Grant no. 24YF2716300).
REFERENCES (28)
1.
Liu F, Tang H, Qin Y, Duan C, Luo J, Pu H. Review on fault diagnosis of unmanned underwater vehicles. Ocean Engineering 2022; 243: 110290, https://doi.org/10.1016/j.ocea....
 
2.
Ji D, Wang R, Zhai Y, Gu H. Dynamic modeling of quadrotor AUV using a novel CFD simulation. Ocean Engineering 2021; 237: 109651, https://doi.org/10.1016/j.ocea....
 
3.
Jiang Y, Feng C, He B, Guo J, Wang D, Lv P. Actuator fault diagnosis in autonomous underwater vehicle based on neural network. Sensors and Actuators A: Physical 2021; 324: 112668, https://doi.org/10.1016/j.sna.....
 
4.
Du, W, Yu, X, Guo, Z, Wang, H, Gao, Y, Pu, Z, Li, G. and Li, C, Channel attention residual transfer learning with LLM fine-tuning for few-shot fault diagnosis in autonomous underwater vehicle propellers. Ocean Engineering, 330, p.121237. https://doi.org/10.1016/j.ocea....
 
5.
Xie T, Zhang, W, Zhang, Y, Ahmed Z, and Tang Y, Marine Current Turbine Multifault Diagnosis Based on Optimization Resampled Modulus Feature and 1-D-CNN, in IEEE Transactions on Instrumentation and Measurement, vol. 72, pp. 1-10, 2023, Art no. 3515910, https://doi: 10.1109/TIM.2023.3267342.
 
6.
Byun S, Papaelias M, Márquez FPG, Lee D. Fault-tree-analysis-based health monitoring for autonomous underwater vehicle. Journal of Marine Science and Engineering 2022; 10(12): 1855, https://doi.org/10.3390/jmse10....
 
7.
Gao S, Liu J, Zhang Z, Chen F, He B, Zio E. Physics-guided generative adversarial networks for fault detection of underwater thrusters. Ocean Engineering 2023; 115585, https://doi.org/10.1016/j.ocea....
 
8.
Li J, Zhang Y, Wang Z, Qiu J, Zhang M. Towards sensor fault detection for autonomous underwater vehicles: A zonotopic approach. IEEE Transactions on Fuzzy Systems 2024; 1-12, https://doi.org/10.1109/TFUZZ.....
 
9.
Xie T, Zhang, W, Tang Y, and Chen H, A Physical-Feature Interactive Expansion-Based Fault Diagnosis Method With Applications to Marine Current Turbines, in IEEE Transactions on Industrial Electronics, vol. 71, no. 8, pp. 9677-9686. https://doi: 10.1109/TIE.2023.3319721.
 
10.
Song J, He X. Robust state estimation and fault detection for autonomous underwater vehicles considering hydrodynamic effects. Control Engineering Practice 2023; 135: 105497, https://doi.org/10.1016/j.cone....
 
11.
Liu F, Tang H, Luo J, Bai L, Pu H. Fault-tolerant control of active compensation toward actuator faults: An autonomous underwater vehicle example. Applied Ocean Research 2021; 110: 102597, https://doi.org/10.1016/j.apor....
 
12.
Zhao W, Xia Y, Zhai DH, Cui B. Adaptive event-triggered coordination control of unknown autonomous underwater vehicles under communication link faults. Automatica 2023; 158: 111277, https://doi.org/10.1016/j.auto....
 
13.
Freeman P, Pandita R, Srivastava N, Balas GJ. Model-based and data-driven fault detection performance for a small UAV. IEEE/ASME Transactions on Mechatronics 2013; 18(4): 1300-1309, https://doi.org/10.1109/TMECH.....
 
14.
Wang X. Active fault tolerant control for unmanned underwater vehicle with actuator fault and guaranteed transient performance. IEEE Transactions on Intelligent Vehicles 2020; 6(3): 470-479, https://doi.org/10.1109/TIV.20....
 
15.
Wu Y, Wang A, Zhou Y, Zhu Z, Zeng Q. Fault diagnosis of autonomous underwater vehicle with missing data based on multi-channel full convolutional neural network. Machines 2023; 10(12): 960, https://doi.org/10.3390/machin....
 
16.
Xia S, Zhou X, Shi H, Li S, Xu C. A fault diagnosis method with multi-source data fusion based on hierarchical attention for AUV. Ocean Engineering 2022; 260: 112007, https://doi.org/10.1016/j.ocea....
 
17.
Das DB, Birant D. GASEL: Genetic algorithm-supported ensemble learning for fault detection in autonomous underwater vehicles. Ocean Engineering 2023; 272: 113844, https://doi.org/10.1016/j.ocea....
 
18.
Chen YM, Wang YZ, Yu Y, Wang JR, Gao J. A fault diagnosis method for the autonomous underwater vehicle via meta-self-attention multi-scale CNN. Journal of Marine Science and Engineering 2023; 11(11): 1121, https://doi.org/10.3390/jmse11....
 
19.
Ji D, Yao X, Li S, Tang Y, Tian Y. Model-free fault diagnosis for autonomous underwater vehicles using sequence convolutional neural network. Ocean Engineering 2021; 232: 108874, https://doi.org/10.1016/j.ocea....
 
20.
Chu X, Zhou X, Bu Q, Miao Q. Sensor fault detection for UAVs using improved self-attention LSTM network with similarity space mapping. IEEE Transactions on Instrumentation and Measurement 2024; 73: 1-11, https://doi.org/10.1109/TIM.20....
 
21.
Zhang X, Sheng C, Ouyang W, Zheng L. Fault diagnosis of marine electric thruster bearing based on fusing multi-sensor deep learning models. Measurement 2023; 214: 112727, https://doi.org/10.1016/j.meas....
 
22.
Lin C, Wang H, Yuan J, Yu D, Li C. An improved recurrent neural network for unmanned underwater vehicle online obstacle avoidance. Ocean Engineering 2019; 189: 106327, https://doi.org/10.1016/j.ocea....
 
23.
Nascimento S, Valdenegro-Toro M. Modeling and soft-fault diagnosis of underwater thrusters with recurrent neural networks. IFAC-PapersOnLine 2018; 51(29): 80-85, https://doi.org/10.1016/j.ifac....
 
24.
Pei S, Wang H, Han T. Time-efficient neural architecture search for autonomous underwater vehicle fault diagnosis. IEEE Transactions on Instrumentation and Measurement 2023; 72: 1-11, https://doi.org/10.1109/TIM.20....
 
25.
Chen HT, Liu ZG, Alippi C, Huang B, Liu D. Explainable intelligent fault diagnosis for nonlinear dynamic systems: From unsupervised to supervised learning. IEEE Transactions on Neural Networks and Learning Systems 2022; 33(8): 3483-3496, https://doi.org/10.1109/TNNLS.....
 
26.
Lagattu K, Le Chenadec G, Artusi E, Santos PE, Sammut K, Clement B. DRL-based thruster fault recovery for unmanned underwater vehicles. 2024 Australian New Zealand Control Conference (ANZCC) 2024; 25-30, https://doi.org/10.1109/ANZCC5....
 
27.
Xie T, Hu Z, Zhang W, Li Z, Chen H. A physics-guided wavelet feature extraction method for fault diagnosis of thruster blades. IEEE Transactions on Instrumentation and Measurement 2024; 73: 1-9, https://doi.org/10.1109/TIM.20....
 
28.
Ji D, Yao X, Li S, Tang Y, Tian Y. Autonomous underwater vehicle fault diagnosis dataset. Data in Brief 2021; 39: 107477. https://doi.org/10.1016/j.dib.....
 
eISSN:2956-3860
ISSN:1507-2711
Journals System - logo
Scroll to top