Faculty of Civil and Transport Engineering, Poznan University of Technology, Poland
These authors had equal contribution to this work
A – Conceptualization; B – Methodology; C – Software; D – Validation; E – Formal analysis; F – Investigation; G – Resources; H – Data curation; I – Writing – original draft; J – Writing – review & editing; K – Visualization; L – Supervision; M – Project administration; N – Funding acquisition
Submission date: 2026-03-23
Final revision date: 2026-04-21
Acceptance date: 2026-08-24
Online publication date: 2026-09-02
Corresponding author
Ireneusz Pielecha
Faculty of Civil and Transport Engineering, Poznan University of Technology, Piotrowo 3 street, 61-131, Poznań, Poland
The trend towards zero-emission vehicle propulsion results in a fuel cell system working in conjunction with an electric motor and battery system. The research carried out in this study concerns the evaluation of fuel cell performance made without any interference to the drivetrain. The article aims to fill a gap in research on the efficiency of fuel cells vehicle using a non-invasive method in real traffic conditions, which is lacking in the literature. The research was conducted using a 128 kW FCHEV under typical traffic conditions. As part of the work, the propulsion efficiency was determined for each driving phase. The following fuel cell efficiency values were obtained in the urban, suburban and highway phases: 51, 56 and 66% respectively. The values obtained are very close to the direct tests, while completely eliminating the need to modify the powertrain in order to determine the fuel cell efficiency.
REFERENCES(56)
1.
A hydrogen strategy for a climate-neutral Europe. Communication from the Commission to the European Parliament, the Council, the European Economic and Social Committee and the Committee of the Regions; 2020; Brussels. https://energy.ec.europa.eu/sy....
EU. Regulation (EU) 2023/1804 of the European Parliament and of the Council of 13 September 2023 on the deployment of alternative fuels infrastructure, and repealing Directive 2014/94/EU (Text with EEA relevance). Published online July 20, 2025. https://eur-lex.europa.eu/eli/....
Consolidated Resolution on the Construction of Vehicles (R.E.3). United Nations, Economic and Social Council, ECE/TRANS/WP.29/78/Rev.7, 2023. https://unece.org/transport/ve....
Tong X. Hydrogen fuel cell vehicles for sustainable development in the automotive industry. Ali B, ed. MATEC Web of Conferences. 2024; 404: 01008. https://doi.org/10.1051/matecc....
Samsun R, Rex M, Antoni L, Stolten D. Deployment of fuel cell vehicles and hydrogen refueling station infrastructure: a global overview and perspectives. Energies 2022; 15(14): 14. https://doi.org/10.3390/en1514....
Szałek A, Pielecha I, Cieslik W. Fuel cell electric vehicle (FCEV) energy flow analysis in real driving conditions (RDC). Energies 2021; 14(16): 16. https://doi.org/10.3390/en1416....
Samsun R, Rex M. Deployment of fuel cell vehicles in road transport and the expansion of the hydrogen refueling station network 2023 Update. Forschungszentrum Jülich GmbH, Zentralbibliothek, Verlag; 2023. https://doi.org/10.34734/FZJ-2....
H2 Station. Milestone reached: over 1,000 hydrogen refuelling stations in operation worldwide in 2024. Published online 2024. https://www.h2stations.org/pre....
Mahmood MA, Pérez De La Calle P, Meneses Zuluaga JM, Massarotti N, Sanchez-Diaz C. Techno-economic evaluation of hydrogen refuelling station with on-site electrolysis production powered by photovoltaic solar energy for the railway sector. International Journal of Hydrogen Energy 2025; 138: 802-822. https://doi.org/10.1016/j.ijhy....
Migliavacca G, Carlini C, Domenighini P, Zagano C. Hydrogen: prospects and criticalities for future development and analysis of present EU and national regulation. Energies 2024; 17(19): 19. https://doi.org/10.3390/en1719....
Mamala J, Tomczuk B, Waindok A, Graba M, Hennek K. Improving the efficiency of spark-ignition internal combustion engine using a novel electromagnetic actuator and adapting increased compression. Energies 2023; 16(14): 5355. https://doi.org/10.3390/en1614....
Khalfan A, Andrews G, Li H. Real world driving: emissions in highly congested traffic. SAE Technical Paper 2017: 2017-01-2388. https://doi.org/10.4271/2017-0....
Mamala J, Graba M, Prażnowski K, Hennek K. Control of the effective pressure in the cylinder of a spark-ignition engine by electromagnetic valve actuator. SAE Technical Paper 2019:2019-01-1201. https://doi.org/10.4271/2019-0....
Milojević S, Stopka O, Kontrec N, Orynycz O, Hlatká M, Radojković M, Stojanović B. Analytical characterization of thermal efficiency and emissions from a diesel engine using diesel and biodiesel and its significance for logistics management. Processes 2025; 13(7): 2124. https://doi.org/10.3390/pr1307....
Rosero F, Fonseca N, López JM, Casanova J. Real-world fuel efficiency and emissions from an urban diesel bus engine under transient operating conditions. Applied Energy 2020; 261: 114442. https://doi.org/10.1016/j.apen....
Momen F, Rahman KM, Son Y, Savagian P. Electric motor design of general motors’ Chevrolet Bolt electric vehicle. SAE International Journal of Alternative Powertrains 2016; 5(2): 286-293. https://doi.org/10.4271/2016-0....
Paffumi E, De Gennaro M, Martini G, Manfredi U, Vianelli S, Ortenzi F, Genovese A. Experimental test campaign on a battery electric vehicle: on-road test results (Part 2). SAE International Journal of Alternative Powertrains 2015; 4(2): 277-292. https://doi.org/10.4271/2015-0....
Rosenberger N, Rosner P, Bilfinger P, Schöberl J, Teichert O, Schneider J, Abo Gamra K, Allgäuer C, Dietermann B, Schreiber M, Ank M, Kröger T, Köhler A, Lienkamp M. Quantifying the state of the art of electric powertrains in battery electric vehicles: comprehensive analysis of the Tesla Model 3 on the vehicle level. World Electric Vehicle Journal 2024; 15(6): 268. https://doi.org/10.3390/wevj15....
Rosenberger N. Vehicle parameter and electric powertrain efficiency analysis using real-driving data. International Journal of Electrical and Electronic Engineering & Telecommunications 2024; 13(6): 494-502. https://doi.org/10.18178/ijeet....
Lohse-Busch H, Stutenberg K, Duoba M, Liu X, Elgowainy A, Wang M, Wallner T, Richard B, Christenson M. Automotive fuel cell stack and system efficiency and fuel consumption based on vehicle testing on a chassis dynamometer at minus 18 °C to positive 35 °C temperatures. International Journal of Hydrogen Energy 2020; 45(1): 1. https://doi.org/10.1016/j.ijhy....
Sery J, Leduc P. Fuel cell behavior and energy balance on board a Hyundai Nexo. International Journal of Engine Research 2022; 23(5): 709-720. https://doi.org/10.1177/146808....
Najjar YSH. Hydrogen safety: the road toward green technology. International Journal of Hydrogen Energy 2013; 38(25): 10716-10728. https://doi.org/10.1016/j.ijhy....
Legala A, Kubesh M, Chundru VR, Conway G, Li X. Machine learning modeling for fuel cell-battery hybrid power system dynamics in a Toyota Mirai 2 vehicle under various drive cycles. Energy and AI 2024; 17: 100415. https://doi.org/10.1016/j.egya....
Matsunaga M, Fukushima T, Ojima K. Powertrain system of Honda FCX Clarity fuel cell vehicle. World Electric Vehicle Journal 2009; 3(4): 820-829. https://doi.org/10.3390/wevj30....
Wang Y, Yuan H, Martinez A, Hong P, Xu H, Bockmiller FR. Polymer electrolyte membrane fuel cell and hydrogen station networks for automobiles: status, technology, and perspectives. Advances in Applied Energy 2021; 2: 100011. https://doi.org/10.1016/j.adap....
Konno N, Mizuno S, Nakaji H, Ishikawa Y. Development of compact and high-performance fuel cell stack. SAE International Journal of Alternative Powertrains 2015; 4(1): 123-129. https://doi.org/10.4271/2015-0....
Yoshizumi T, Kubo H, Okumura M. Development of high-performance FC stack for the New MIRAI. SAE Technical Paper 2021:2021-01-0740. https://doi.org/10.4271/2021-0....
Hong BK, Kim SH. Recent advances in fuel cell electric vehicle technologies of Hyundai. ECS Transactions 2018; 86(13): 3-11. https://doi.org/10.1149/08613.....
Von Tettau P, Sterlepper S, Mauermann P, Wick M, Tinz S, Jesser M, Walters M, Pischinger S. Laboratory assessments applied to mass-produced automotive fuel cells. International Journal of Hydrogen Energy 2024; 52: 1127-1136. https://doi.org/10.1016/j.ijhy....
Kimura K, Kawasaki T, Ohmura T, Atsumi Y, Shimizu K. Development of new fuel cell vehicle Clarity Fuel Cell. Honda R&D Technical Review. Published online April 2016.
Liu S, Yuan S, Liang Y, Li H, Xu Z, Xu Q, Yin J, Shen S, Yan X, Zhang J. Engineering the catalyst layers towards enhanced local oxygen transport of low-Pt proton exchange membrane fuel cells: materials, designs, and methods. International Journal of Hydrogen Energy 2023; 48(11): 4389-4417. https://doi.org/10.1016/j.ijhy....
Wang Y, Ruiz Diaz DF, Chen KS, Wang Z, Adroher XC. Materials, technological status, and fundamentals of PEM fuel cells – a review. Materials Today 2020; 32: 178-203. https://doi.org/10.1016/j.matt....
Takahashi T, Ikeda T, Murata K, Hotaka O, Hasegawa S, Tachikawa Y, Nishihara M, Matsuda J, Kitahara T, Lyth SM, Hayashi A, Sasaki K. Accelerated durability testing of fuel cell stacks for commercial automotive applications: a case study. Journal of The Electrochemical Society 2022; 169(4): 044523. https://doi.org/10.1149/1945-7....
Andrade TS, Thiringer T. Low platinum fuel cell as enabler for the hydrogen fuel cell vehicle. Journal of Power Sources 2024; 598: 234140. https://doi.org/10.1016/j.jpow....
Borup RL, Kusoglu A, Neyerlin KC, Mukundan R, Ahluwalia RK, Cullen DA, More KL, Weber AZ, Myers DJ. Recent developments in catalyst-related PEM fuel cell durability. Current Opinion in Electrochemistry 2020; 21: 192-200. https://doi.org/10.1016/j.coel....
Osmieri L, Park J, Cullen DA, Zelenay P, Myers DJ, Neyerlin KC. Status and challenges for the application of platinum group metal-free catalysts in proton-exchange membrane fuel cells. Current Opinion in Electrochemistry 2021; 25: 100627. https://doi.org/10.1016/j.coel....
Fuel Cell Standards Committee. Recommended Practice for Measuring Fuel Consumption and Range of Fuel Cell and Hybrid Fuel Cell Vehicles Fuelled by Compressed Gaseous Hydrogen. https://doi.org/10.4271/J2572_....
ISO 23828:2022. Fuel cell road vehicles — Energy consumption measurement — Vehicles fuelled with compressed hydrogen. ISO. Published online 2022. Accessed July 21, 2025. https://www.iso.org/standard/7....
Alves BM, Savignac P, Leduc P. Energy balance and hydrogen exhaust emissions of the second-generation Toyota Mirai. International Journal of Hydrogen Energy 2025; 156: 150411. https://doi.org/10.1016/j.ijhy....
UN Regulation No 154. Uniform provisions concerning the approval of light duty passenger and commercial vehicles with regards to criteria emissions, emissions of carbon dioxide and fuel consumption and/or the measurement of electric energy consumption and electric range (WLTP) [2021/2039]. Published online 2021.
Duan Z, Zhang L, Feng L, Yu S, Jiang Z, Xu X, Hong J. Research on economic and operating characteristics of hydrogen fuel cell cars based on real vehicle tests. Energies 2021; 14(23): 7856. https://doi.org/10.3390/en1423....
Pielecha I, Szwajca F. Experimental study and modelling of an air-cooled proton exchange membrane fuel cell stack in the static and dynamic performance. Eksploatacja i Niezawodność – Maintenance and Reliability 2024; 26(2). https://doi.org/10.17531/ein/1....
Tan P, Xu L, Fang L, Zhuang C, Jiang Z, Lou D, Zhang Y, Hu Z. Energy analysis and efficiency optimization of a fuel cell passenger vehicle based on energy flow distribution and thermal management under various driving conditions. Energy 2025; 340: 139003. https://doi.org/10.1016/j.ener....
Li S, Sang X, Zhu Z, Jiang W, Wang W, Li C, Wang X.. Parametric analysis and energy efficiency optimization control of integrated thermal management system with waste heat utilization for fuel cell vehicles. International Journal of Hydrogen Energy 2026; 204: 153037. https://doi.org/10.1016/j.ijhy....
Pielecha I. Modeling of fuel cells characteristics in relation to real driving conditions of FCHEV vehicles. Energies 2022; 15(18): 6753. https://doi.org/10.3390/en1518....
Pielecha I, Szałek A, Tchorek G. Two generations of hydrogen powertrain – an analysis of the operational indicators in real driving conditions (RDC). Energies 2022; 15(13): 4734. https://doi.org/10.3390/en1513....
We process personal data collected when visiting the website. The function of obtaining information about users and their behavior is carried out by voluntarily entered information in forms and saving cookies in end devices. Data, including cookies, are used to provide services, improve the user experience and to analyze the traffic in accordance with the Privacy policy. Data are also collected and processed by Google Analytics tool (more).
You can change cookies settings in your browser. Restricted use of cookies in the browser configuration may affect some functionalities of the website.